SIMIT Event April2017

The Digital Enterprise
Effektiv simulering med SIMIT

Jens Norling Mathiassen
Unrestricted © Siemens AG 2017 Realize innovation.

SIMIT, brugervenlig software til proces –og anlægssimulering
Agenda
Agenda
08:00-08:30 Morgenmad
08:30-08:45 Velkomst og introduktion
08:45-09:35 SIMIT introduktion
09:35-09:50 SIMIT biblioteket ”Flownet”
09:50-10:10 Pause
10:10-11:00 Bib. ”Contec” og Couplings (fokus: HW in the loop)
11:00-11:30 3D visualisering i SIMIT m.m.
Afrunding
Unrestricted © Siemens AG 2017

Page 2 Siemens Software
Workflows in process / discrete industry differ
Digital Enterprise
Process Industries Discrete Industries
Product Process & Engineering & Product Production Production
Operation Services Production Services
design plant design commissioning design planning engineering
Product design starts in the laboratory

Process design – P&ID Product design and Production planning in CAD/CAE
Detailed engineering – electrics,
DCS engineering, piping, 3D plant design… Machine and Line Automation driven by mechatronic
CAD/CAE
Sensors: temperature, pressure, flow, weight, analytics,
Actuators: pumps/agitators, valve positioners, Sensors : proximity, encoders, position, motion…
heating/cooling Actuators: hydraulics, servo-motors, linear drives
Hazardous/explosive environment

Siemens portfolio for Digital Enterprise covers complete lifecycle
Digitalization  Different forms in industries

Digital Enterprise
Process Industries Discrete Industries
Product Process & Engineering & Product Production Production

Operation Services Production Services
design plant design commissioning design planning engineering
Teamcenter
COMOS COMOS Tecnomatix
NX
MCD
Data Driven Services / Data Driven Services
XHQ / ASM
Manufacturing Execution Systems SIMATIC IT
SIMATIC PCS 7 / S7 SIMIT TIA Portal Automation / Drives Portfolio

PIA Selector Automation / Instrumentation and SINUMERIK Integrate
Drives Portfolio
Communication / Security Communication / Security
TIA: Totally Integrated Automation

BASF – Ludwigshafen, Germany
Batch-Migration and SIMIT Virtual Commissioning
Customer Quotes
„The earlier automation or concept errors are detected,

the cheaper they are to correct“
Dr. Michael Krauss, Senior Automation Manager, BASF SE
„Virtual commissioning enables us an earlier plant commissioning. As a result our

productivity and Return-on-Invest increase, due to the high engineering quality that
we achieve“
Dr. Michael Krauss, Senior Automation Manager, BASF SE
Successful project-team:
Bernhard Ifflaender Siemens
Simulation Center,
Dr. Michael Krauss, BASF SE,
Mr. Köhldorfer , M+W
(from left to right)

Page 5 ID: 15049-E 2014-09-02 Siemens Software
SIMIT
Sustainable creation of customer value and satisfaction
Purposes Answer
Virtual customer needs
commissioning Ensure safe, efficient
(VCO): Efficiency
Increase Operational and demand-sufficient
Test the original Productivity Efficiency
production in a fast
automation software
by the use of a changing market
simulation model €€ environment and to
cope with an
Time to
Operator training Market Costs Quality increased complexity
(OTS): of production plants.
Train the interaction
with the original
automation software Risks
by the use Increase Sale
Flexibility Production
of a simulation model

Agenda
Agenda
09:50-10:10 Pause
Afrunding

SIMIT
Mapping between Real and Virtual Siemens World
Real World Virtual World
HMI eg: HMI eg:

PCS 7 OS Server/WinCC/ PCS 7 OS Server/WinCC/
Comfort Panel etc. Comfort Panel etc.
SIMATIC S7 SIMIT VC – SIMATIC S7

Software-in-the-loop Hardware-in-the-loop
PLCSIM Virtual Controller Real AS
Automation System (AS) Emulation Profibus or
of AS Profinet via
Simulation Unit
SIMIT
Simulation
Remote IO/devices
of Signals
Simulation of
Actuators/Sensors
Drives/Signals
SIMIT SIMIT-Connector to domain specific simulators

Simulation of
Plant/Machine technological
behavior Process behavior w/o High fidelity chemical 3D or discrete
chemical reactions process simulators event driven simulators

SIMIT
Simulation based Engineering from Virtual Commissioning to Operator Training
SIMIT
Simulation Live Demo
Different Levels
• Simulation of
I/O-Signals
+ All signals from and to
the automation system + Import signal list from
engineering system
• Simulation of
Necessary granularity to BASIS library with
Drives / Sensors
+ test the original
automation project + drives and sensors
ready-to-use
• Simulation of
SIMIT build in techno-
Technological behavior
+ logical simulation:
STANDARD, FLOWNET,
CONTEC libraries

SIMIT
SIMIT
Software-in-the-loop
PLCSIM
 Emulation of S7-300/400 controller
programs
 Embedded in engineering system
 Maximum of 8 controller instances
 All emulated controllers and the
simulation on one PC

SIMIT
SIMATIC Manager
SIMIT
Simulation
Simulation of I/O-Signals
• Automatically generate the signal
interface list including the symbol
names by importing the symbol table SIMIT
• Flexible symbol import for couplings
• Option New: All signals are deleted
and created from new import
• Option Add: Missing signals and
symbol names will be added Option
• Option Overwrite: Signals and
symbol names will be overwritten Import

SIMIT
SIMIT
Simulation
Simulation of Drives/Sensors
• SIMIT offers a signal flow oriented
component based modeling
approach
• Components can be placed via
drag-and-drop on diagrams to model
the simulation behavior
• Components can be connected by
drag-and-drop

SIMIT
SIMATIC Manager
SIMIT
Simulation
Simulation of Drives/Sensors
• Templates can be created by the
user and instantiated using a table,
IEA or CMT import to create SIMIT
automatically the dives/sensor level
for simulation
• Reuse of data from PCS 7 reduces
the modeling time for the simulation
• Library elements to be compatible
with PCS 7 v7.x / v8.x and the APL
• Import of .xlsx files (.xls, .iea, .xml) Import
• Search and replace of components
and macro-components within
templates

SIMIT
SIMIT
Simulation
STANDARD Library
• Library containing simulation models
for
• Motors, valves
• Frequency converters
• Mathematical models
• …
...

Agenda
Agenda
09:50-10:10 Pause

Afrunding

SIMIT
SIMIT
Simulation
FLOWNET Library
• Library to build models in the
schematics of a P&ID
• Library to simulate a piping network
with single component liquids/gas
(e.g. water) including pressure,
temperature and flow
...
Live Demo
SIMIT
SIMIT
Simulation
Simulation of Tech. behavior
• Simulation model can be created out
of COMOS via the generic import
• Components can be placed via
drag-and-drop on diagrams to model
the simulation model
• Components can be connected by
drag-and-drop

Agenda
Agenda
09:50-10:10 Pause
10:10-11:00 Hardware in the loop Coupling og biblioteket ”Contec”
Afrunding

Agenda
Agenda
09:50-10:10 Pause
Afrunding

SIMIT
Hardware-in-the-Loop Couplings Software-in-the-Loop Couplings Generic Data Couplings

SIMATIC PCS 7 SIMATIC PCS 7 Synchronization and
/ WinCC / Panels / SIMATIC S7 / TIA Portal Data exchange
remote control
Couplings
PLCSIM
PRODAVE
Simulation Unit Simulation Unit PLCSIM Adv. SIMIT OPC SHM* RCI**
(MPI/IE) Virtual
ProfiBUS DP ProfiNET IO Controller
SIMIT
Unrestricted © Siemens AG 2017 *Shared Memory; **Remote Control Interface

SIMIT
SIMIT 9 Highlights
SIMIT 1
Simulation
VC Configuration workflow
• 1 software installer (SIMATIC NET
no longer required for ISO on TCP)
• 1 GUI – full graphical integration 2
of virtual controller configuration
• High reuse of existing PCS 7 project
information 3
(no HLL replacements, no additional Add Virtual Controller
module information, no communication Coupling
Select PCS 7 Project
settings, …)
Distribute Virtual Controller

among several PCs
SIMIT
SIMIT
Software-in-the-loop
Virtual Controller - Snapshot
• Snapshots to store current controller
and simulation state
• Snapshot can be loaded to start a
simulation from a certain starting
point
• DBs, flags, counters, ... of all
controllers and the state of the SIMIT
simulation are stored or loaded at
the same time
• Snapshot reuse after
full download

SIMIT
SIMIT
Simulation
CONTEC Library
• Library to build conveyor simulation
models
...
Live Demo
SIMIT
SIMIT
Couplings
Shared Memory Coupling
• Communication between SIMIT and
3rd Party simulators using high
performance shared memory
coupling Shared Memory
• Freely configurable by the user
• Cyclic data access by SIMIT
• Cycle time can be defined by the
user
• Shared memory is synchronized
using a MUTEX*
• Shared memory can be initialized
by SIMIT or a 3rd Party tool
e.g. Process Simulate e.g. Plant Simulation
*Coordinated process to access the shared memory
SIMIT
SIMIT
Hardware-in-the-loop
Simulation Units
• Connect to real controller via:
Profibus, Profinet, Prodave, OPC
• Simulation of I/O-Signals by
Simulation Unit

SIMIT
SIMATIC S7 SIMATIC S7
SIMIT PCS 7/
WinCC
Hardware-in-the-loop
Simulation Unit - ProfiBUS DP
• Connect up to 2 controllers to SIMIT
with one Simulation Unit ProfiBUS ...
DP
• 2-channels ProfiBUS DP
• Simulation of maximum 125 slaves ProfiBUS DP
per channel
• Process alarms, Diagnosis alarms
• S7-specific ProfiBUS functions
• Redundant peripheries
• Failsafe modules SU-PBDP
Ethernet

SIMIT
SIMATIC S7
SIMIT
Scada/
Hardware-in-the-loop HMI
Simulation Unit - ProfiNET IO
• One Simulation Unit ProfiNET IO per
controller required
• Simulation of up to 256 devices per
controller
• Boxes for 128 or 256 devices per
controller available
SU-PNIO
Live Demo Ethernet

Agenda
Agenda
09:50-10:10 Pause
Afrunding

SIMIT
SIMIT
Simulation
Dynamic Graphics Modeling
• Graphical elements can be modeled
using the standard SIMIT user
interface
• Graphical elements can be animated
and the motion can be coupled to
simulation values
• Graphical elements can be mirrored
vertically or horizontally
Live Demo

SIMIT
SIMIT
Simulation
CTE
• Using the component type editor new
SIMIT SF components can be
developed by the user
• User created components can be
versioned and protected against
misuse
• The component symbol can include
controls and animations

Agenda
Agenda
09:50-10:10 Pause
Afrunding

SIMIT
SIMIT 9 Highlights
SIMIT
Simulation
Demo Version
• Extended DEMO MODE
45 minutes, all couplings with a
maximum of 30 bytes
• Only one coupling can be added to a
project, either PLCSIM or PRODAVE
• The dynamic graphic editor, the trend
and messaging, the macro component
editor, the SMD-typical import and the
automatic control interface will be
available for testing during the demo
session

SIMIT– Product-Line
Scalable with the Customer Needs
SIMIT Virtual Controller 1 Controller SIMIT Virtual Controller 5 Controller

 Configuration Environment  Configuration Environment
 1 Soft-S7 300/400 Controller  5 Soft-S7 300/400 Controller
 Also as extension  Also as extension
SIMIT SF STANDARD SIMIT SF PROFESSIONAL SIMIT SF ULTIMATE

 Portal view  All STANDARD features plus  All PROFESSIONAL features plus
 Standard Library
 3D Viewer  Couplings  Couplings
 Couplings  PLCSIM  Shared Memory (High performance coupling)
 Virtual Controller  Engineering efficiency for PCS 7 (IEA/CMT)  Automatic generation of models and connections based
 ProfiBUS / ProfiNET  Automatic generation on template / typical base (e.g. on XML interface
 PRODAVE .xls)  Development of own components (CTE)
 OPC DA  Automatic device level simulation
 Trend & Messaging  Modify in run
 Scripting  Remote control interface and virtual time management
 Macro Components Editor
 Dynamic Graphics Editor
 Automatic generation of signal lists for SIMATIC
Manager data
SIMIT SF FLOWNET LIBRARY
 Library to build models in the schematics of a P&ID to simulate a piping network with single component liquids/gas (e.g. water) including pressure, temperature and flow
SIMIT SF CONTEC LIBRARY

 Library to build conveyor simulation models
SIMIT SF extensions
SIMIT
• SIMIT Media Presentation including many useful video clip)

http://support.industry.siemens.com/cs/document/101298066/simit-
SIMIT simulation-framework-(video)?dti=0&lc=en-WW
Useful links • YouTube link e.g. video clip introducing the Library CONTEC
https://www.youtube.com/watch?v=kGs3c_APKUQ
• Software Download v9.0 sp1 (Full version that starts in demo if not
licenses)
• SIMIT Homepage https://support.industry.siemens.com/cs/ww/en/view/109743963
www.siemens.com/simit
• Manuals (look at the menu ”Simulation and training systems)
http://w3.siemens.com/mcms/industrial-automation-systems-
simatic/en/manual-overview/tech-doc-pcs7/Pages/Manuals-SIMATIC-PCS-
7-V8-2.aspx
• Application samples (Based on PCS 7)

https://support.industry.siemens.com/cs/ww/en/view/77362399
SIMIT
SIMIT 9 Highlights Hannover Fair 2017
SIMIT 9
COMOS integration and much
more on Hannover 2017
• Integrated Engineering including

COMOS and SIMIT
• Guided tour and free ticket at:
http://w3.siemens.dk/home/dk/dk/indust
ry/campaign/hannovwe2017/Pages/Def
ault.aspx
• Outlook 9.1 expected release 07/2017
• SU integration incl. ET200 SP HA
redundant support
• OPC UA exchange of signal info
• Siemens Field device models in
SIMIT

Thank You for your attention
Jens Norling Mathiassen

SIMATIC PCS7 Product Manager
RC-DK PD PA DCS
Bredskifte Allé 15
8210 Århus V
Mobile: +45 2143 6880

E-mail:
jens.norling-mathiassen@siemens.com

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SIMIT Event April2017

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The Digital Enterprise

Effektiv simulering med SIMIT

Unrestricted © Siemens AG 2017 Realize innovation.

Unrestricted © Siemens AG 2017

Product design starts in the laboratory

Unrestricted © Siemens AG 2017

Digitalization  Different forms in industries

Product Process & Engineering & Product Production Production

SIMATIC PCS 7 / S7 SIMIT TIA Portal Automation / Drives Portfolio

TIA: Totally Integrated Automation

Unrestricted © Siemens AG 2017

„The earlier automation or concept errors are detected,

„Virtual commissioning enables us an earlier plant commissioning. As a result our

Unrestricted © Siemens AG 2017

Unrestricted © Siemens AG 2017

Unrestricted © Siemens AG 2017

Real World Virtual World

HMI eg: HMI eg:

SIMATIC S7 SIMIT VC – SIMATIC S7

SIMIT SIMIT-Connector to domain specific simulators

Unrestricted © Siemens AG 2017

Unrestricted © Siemens AG 2017

Unrestricted © Siemens AG 2017

Unrestricted © Siemens AG 2017

Unrestricted © Siemens AG 2017

Unrestricted © Siemens AG 2017

Unrestricted © Siemens AG 2017

11:00-11:30 3D visualisering i SIMIT m.m.

Unrestricted © Siemens AG 2017

Unrestricted © Siemens AG 2017

Unrestricted © Siemens AG 2017

Unrestricted © Siemens AG 2017

Hardware-in-the-Loop Couplings Software-in-the-Loop Couplings Generic Data Couplings

Unrestricted © Siemens AG 2017 *Shared Memory; **Remote Control Interface

Distribute Virtual Controller

Unrestricted © Siemens AG 2017

Unrestricted © Siemens AG 2017

Unrestricted © Siemens AG 2017

Unrestricted © Siemens AG 2017

Unrestricted © Siemens AG 2017

Unrestricted © Siemens AG 2017

Unrestricted © Siemens AG 2017

Unrestricted © Siemens AG 2017

Unrestricted © Siemens AG 2017

SIMIT Virtual Controller 1 Controller SIMIT Virtual Controller 5 Controller

SIMIT SF STANDARD SIMIT SF PROFESSIONAL SIMIT SF ULTIMATE

SIMIT SF CONTEC LIBRARY

• SIMIT Media Presentation including many useful video clip)

• Application samples (Based on PCS 7)

• Integrated Engineering including

Unrestricted © Siemens AG 2017

Jens Norling Mathiassen

Mobile: +45 2143 6880

Unrestricted © Siemens AG 2017

Vi håber, at I har haft en inspirerende og udbytterig dag,

Evalueringen tager 2-3 min. og vi har

Unrestricted © Siemens AG 2017

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