SINGLE FACER

SINGLE FACER

SAFETY:
Keselamatan

We need to be careful around all steam lines.

Kita perlu hati hati di area sekitar jalur Steam

Condensate lines
Jalur Condensate

Preheaters
PreHeaters
CORRUGATING ROLLS

• They are all extremely hot.

Itu semua sangatlah panas

• Temperatures above 150c.

Temperatur diatas 150 C

• All operators on single facer need to wear

gloves.
Semua operator di dekat Sible Facer wajib
memakai sarung tangan
 CORRUGATING ROLLS
• There is a nip point when threading web on start
up at incline belts.
Akan ada Nip point ketika threading Web ketika
belt mulai bergerak naik

• We must be careful of this nip point.

Kita harus extra hati hati dengan Nip Point

• No loose clothing and keep your arms out

Jangan sampai ada pakaian dan jauhkan tangan
kamu

• Use the paper/web only to catch the belt.

Wajib pakai kertas / web untuk mengambil belt.
 CORRUGATING ROLLS
• There is crush hazards on all pre he
aters
Ada bahaya terjepit di seluruh Pre H
eaters

• Stay clear when machine running

Area wajib bersih ketika mesin jalan

• On paper breaks and re threading do

n't start Until all operators are clear.
Ketika kertas putus dan mau threadi
ng jangan dimulai dulu sampai semu
a operator paham.
 CORRUGATING ROLLS
• There is a crush hazard on the
cylinders of pressure roll.
Ada bahaya terjepit di dekat cy
linder pressure roll

• Observe the safety signs.

Perhatikan Rambu-Rambu Ke
selamatan Kerja

• Keep arms clear of the area be

tween pressure roll and cylind
er.
Jauhkan tangan di area antara
Pressure roll dan Cylinder
 CORRUGATING ROLLS

• All over the wet end there are e

mergency stops. Don’t hesitate if
you need to use them.
Di seluruh are Wet End terdapat
tombol emergensi. Jangan ragu
untuk pakai bila diperlukan
 CORRUGATING ROLLS
• OPERATION:
There are two types of single facers.
Ada 2 jenis Single Facer

1. Positive Pressure
1. Positive Pressure

2. Vacuum
 VACUUM
• We have a vacuum.
Kita punya Vacuum.
• It will run B and C flute.
Vacuum akan menjalankan suling B dan suling C
• We will have a pre production check list making sure
Kita memiliki daftar pengecheckan sebelum memastikan produksi.
• All steam valves are open.
Semua valve steam kondisi terbuka
• Condensate valve open
Valve condensate terbuka
• Dams are working
Bendungan juga terbuka
• Preheaters working and so on
Pre Heater juga bekerja
 SINGLE FACER

Our operational variables on the single facer are:

Variabel yg bekerja di Single Facers antara lain :

1. Liner pre heaters 5. Starch gap between doctor roll and starch roll
1. Liner Pre Heaters 5. Kanji antara Doctor Roll dan Roll Kanji

6. Medium and Liner tension

2. Medium pre heater 6. Medium dan Liner Tension
2. Medium Pre Heater

This single facer has a automatic paper gap

3. Pressure roll pressure
control
3. Tekanan Roll Pressure Single Facer ini memiliki Paper Gap Control
Otomatis
4. Corrugating roll pressure
4. Corrugating roll pressure
 SINGLE FACER
• Every board grade has a different make up of these variables. Dala
m setiap grade memiliki perlakuan yg berbeda setiap variabelnya.

• Even from day to day we will change our settings for the same board
grade.
Bahkan setiap hari pun kita akan melakukan perubahan setting untu
k jenis grade yang sama

• Sometimes our paper Starch Or machine Is behaving differently

Terkadang mesin, kanji dan mesin memperlihatkan hasil berbeda be
da.
 Cleaning/Maintenance:
Kebersihan / Perbaikan
• Whenever corrugating rolls are dirty
Ketika corrugating rolls kondisi kotor

• We must use the oil supplied

Harus dibersihkan memakai Oli

• The glue tray needs to be cleaned every shift

Rak lem perlu dibersihkan setiap pergantian shift
 Cleaning/Maintenance:
Kebersihan / Perbaikan
The dams need to be checked for tightness
daily
Bendungan perlu di cek kerapatannya
setiap hari

The sealing of doctor roll and its scraper

needs to be checked daily.
Sealing doctor roll dan scraper perlu di cek
setiap hari.

The cleaning plates/fingers on corrugating

rolls need to be checked weekly.
Pembersihan plate / celah di corrugating
rolls perlu di cek mingguan.
 Cleaning/Maintenance:
Kebersihan / Perbaikan

Clean filter of hydraulics weekly

Bersihkan filter hydrolik setiap minggu

Clean water filter weekly

Bersihkan saringan air setiap minggu

Clean vacuum fan filter weekly

Bersihkan kipas saringan vacuum setiap minggu

Starch drains and pits cleaned weekly

Pengeluaran kanji dan Pembersihan Pit dilakukan setiap minggu
 Cleaning/Maintenance:
Kebersihan / Perbaikan

The corrugating rolls to be cleaned weekly

Corrugating rolls wajib dibersihkan setiap
minggu

The slots/fingers to be cleaned

Lubang / celah wajib dibersihkan

The vacuum holes to be cleaned

Lubang vacuum wajib dibersihkan
Cleaning/ Maintenance:
Kebersihan/ Perbaikan