Joining process

• Manufacturing of a part as a single unit is sometimes

impossible because it has so many intricate shapes.
• In such situation, different methods are used by the
manufacturing system to join the parts to obtain the complete
unit
Mechanical joining.
• Welding
• Adhesive bonding
• Riveting
• Screwed fastening
Electrical and electronic joining.
• Soft and hard soldering
• Brazing crimping.
 Introduction to Joining processes

Joining is process of join the two different or similar material by

permanent or temporary method.

Permanent Joint method : joints made by welding /soldering /

special processes will be act as permanent . It can not separate with
force.

Temporary Joint method : joints made by bolt and nut/ press fit
/other form will be act as temporary .it can separate by loosen the nut
and bolt / release the press fit
WELDING
 Welding

Welding is process of joining two metallic

pieces together in permanent manner by using
heat or pressure sometimes both are used to
achieve the required joint.
 Classification of welding

Based on composition of joints.

• Autogeneous joining
• Homogeneous joining
• Heterogeneous joining
Based on application of pressure.
• Fusion welding
• Plastic or pressure welding.
 UNIT –I JOINING PROCESSES
Introduction to Joining processes
Type of Fusion welding
Autogeneous Fusion Welding
process
Homogeneous Fusion Welding
process
Hetrogeneous Fusion Welding
process
Welding done without using
filler material
Welding is done with filler rod.
But material of filler rod is same
as parent metal to be weld
Welding is done with filler rod.
But material of filler rod is not
same as parent metal to be
weld
UNIT –I JOINING PROCESSES
Introduction to Joining processes

Fusion welding process

It is the process of similar or dissimilar
materials are bring to liquidfy stage at particular
location of the material by heat then joint together
with or without filler materials
UNIT –I JOINING PROCESSES
Introduction to Joining processes
Filler rod :
It is a additional material added to weld in
the weld zone. Which will be increase the strength of weld.
It is available in the form of rod / wire with coated /
without coated.
UNIT –I JOINING PROCESSES
Introduction to Joining processes
Similar material without filler rod Dis similar material without filler rod