• ASME Section II Part A: Ferrous Metals • ASME Section II Part B: Non ferrous Metals • ASTM • Materials accepted for BPV from ASTM included in ASME • A 516 Gr 70----- SA 516 Gr 70 • B127 ----- SB127 Material Product Forms • Plate, sheet, strips • Pipe • Tube • Forgings • Castings • Structural • Rod, wire, bars • etc Types of Materials Ferrous • Carbon Steel • Low Alloy Steel • High Alloy Steel • Tool & Die Steel • Cast Iron • Coated Steel • Stainless & Heat Resistant Steels • Clad Steel Types of Materials Non Ferrous • Copper and its alloys • Aluminum and its alloy • Magnesium and its alloys • Nickel and its alloys • Titanium and its alloy • Refractory metals Zr, Pd, Hf • Lead, Zinc Types of Materials Non Metals • Plastics • Ceramic • Composites Effect of Alloying Elements Effect of Carbon • Increase of Carbon increases hardness and tensile strength, reduces ductility, increases responsiveness to heat treatment (surface hardening), reduces formability in either hot or cold. • High carbon is undesirable for SS due to carbide precipitation, reduces corrosion resistance Effect of Si, S, P • Silicon is used as deoxidizer during process of manufacture. • Silicon addition in the range of 1.5 to 2% improves hardenability. Used in some tool steel. • Sulphur in large quantity improves machinability • Sulphur is detrimental to hot forming properties • Sulphur has detrimental effect on corrosion resistance and weldablity. • Phosphorus addition increases yield strength and reduces ductility at low temperature. Believed to increase resistance to atmospheric corrosion • Phosphorus has detrimental effect on corrosion resistance and weldbility. Effect of Mn • Manganese is used as deoxidiser and to impart strength. • Manganese addition improves hot working properties. • Manganese like nickel is an austenite former. Has been used as substitute for Nickel in 200 series SS Effect of Chromium, Nickel • Cr is ferrite former. • Cr increases resistance to oxidation • Cr increase response to heat treatment. • Cr increases depth of hardness penetration. • Cr with the addition of nickel in large amount increases the resistance to oxidation and corrosion • Ni is austenite former • Nickel increases strength and toughness both at high and low temperature Effect of Mo, N • Molybdenum increases penetration of hardness and increases toughness. • Mo improves creep strength, resists softening at high temperature. • Mo when added to austenitic SS improves resistance to pitting and crevice corrosion especially in chloride and sulphur containing environments. • Nitrogen like Nickel is an austenite former. • Nitrogen addition improves the yield strength of SS Effect of Copper • Copper in small amount improves resistance to atmospheric corrosion • Copper addition increases yield and ultimate strength with slight loss of ductility. • Copper addition is done to produce precipitation hardening properties • Copper addition enhances corrosion resistance in sea water environments and sulphuric acid Effect of Titanium, Niobium/Columbium • Titanium is added to austenitic SS as a stabilising element to make the steel immune to harmful carbide precipitation leading to inter granular corrosion. • Niobium/columbium is added to steel in order to stabilise carbon, as such , performs in the same way as titanium. • Niobium also has the effect of strengthening steels and alloys for high temperature service. Effect of Aluminum, Boron, Tungsten, • Aluminum is used as an active deoxidiser in producing steel. It refines the grain size. • Boron is added in small quantity to improve hardenability. Acts as an intensifier, increasing the depth of hardening during quenching. • Tungsten is used as an alloying element in tool steel and tends to produce a fine, dense grain and clean cutting edge when use in small quantity. Used in large quantity to produce high speed steel which retains hardness even at high temperature developed in high speed cutting. Also used in heat resisting steel where retention of strength at high temperature is required. usually used in combination with Cr or other alloying elements. Effect of Vanadium, Cobalt • Vanadium usually in small quantity 0.15 to 0.20% retards grain growth, even after hardening from high temperatures or after periods of extended heating. Tool steel containing vanadium resists shock better. • Cobalt becomes highly radioactive when exposed to intense radiation of nuclear reactors. SS used in nuclear service will have a Co restriction of 0.2%.nickel used in SS invariably have Co as residual element. Carbon & Low alloy steel • 95% of construction and fabrication worldwide is of Carbon and Low alloy steel • Good mechanical properties • Low cost • Ease of fabrication • Application areas: Vehicles, bridges, machinery, pressure vessels, offshore structure, railroad, ships, tanks, pipelines Carbon Steel Types • Low carbon steel - 60HRB, Plate , sheet, strip, pipes, tubes Carbon – 0.30%max • Mild steel –90HRB, Structural shapes, Carbon– 0.15 to 0.30% • Medium Carbon Steel- Carbon 0.3- 0.5%, 25HRC, Machine parts • High Carbon Steel- Carbon 0.5 to 1.0%, 40HRC, Springs, railroads, abrasion resistant Low Alloy Steel Types & Application • Alloying element< 10% • HSLA steels- high strength, thk comes down, better toughness, resistant to corrosion in specific environment eg.Corten Pipelines, pressure vessels, penstock, offshore structures Normally used in as rolled or normalised condition. Alloying elements are Ni, Cu, Mo, Ti, V, Nb Low Alloy Steel • QT Steel: Furnished in heat treated condition. No further heat treatment is required. Has high yield strength. eg. HY80, HY100, HY130 primarily used as plate Application: Earthmoving equipment, armour application (defence), pressure vessel, steel mill and mining equipment, ships, TV towers Low Alloy Steel • Cr-Mo Steel: 0.5 to 9% Cr, 0.5 to 1.0%Mo • Air harden able, Creep Properties, good high temperature yield strength • Improved oxidation and corrosion resistance • Mo increases strength at high temperature • Ti, V, Nb, N2 addition increases further creep properties. • Used widely in refineries and power generating equipment. Low Alloy Steel • Nickel Steel: 0.5 to 9% Nickel • Good low temperature properties • Good toughness at low temperature • Cryogenic applications • Pressure vessels , storage tank in refineries, petrochemicals, fertilizer industries High Alloy Steel • Alloying content > 10% • Ni-Co alloy steel, Mar aging steel (Ni), Austenitic Mn steel • Ultra high strength steel • Used widely for rocket motor, jaw crushers, mining equipment, bicycle frame • Age hardening Coated Steel • Lower production cost • Better and more consistent product quality • Reduced energy usage • Easier compliance with environmental, health and safety concerns • Coating could be metallic or paint • Protective coating or decorative finish • Resistance welding preferred Stainless & Heat Resisting Steel • Min Cr required is 10.5% for making the steel stainless. • Chromium oxide film gives the protection • High thermal coefficient • Low thermal conductivity • More distortion compared to Carbon steel • Very widely used as pressure vessels, heat exchangers in chemical, petrochemical, fertilizer and offshore industries Stainless steel : Types • Martenistic --- low Cr around 13% • Ferritic --- high Cr around 17 to 26% • Austenetic --- Cr-Ni typical 18/8, 25/20 • Duplex ---- high Cr and low Ni, 22 to 25 Cr, 4 to 6 Ni • Austenetic grades are 200 and 300 series, non magnetic Clad Steel • To reduce cost and also having chemical corrosion resistance • Hydro treaters, chemical , petrochemical, • Marine applications • Surfacing, hard facing, spraying Other Materials • Ti &Ti alloys: high strength to weight ratio • Used widely in chemical, aerospace, marine field • Good chloride resistance • Zirconium: Reactive metal used in chemical and petrochemical, food processing • Tantalum: chemical equipments, corrosion resistance Other Materials • Al & Al alloys: good electric and thermal conductivity. Non magnetic. Inherent corrosion resistance. Light weight • Mg & Mg alloys: Low weight. Used in Industrial Textiles, printing machines, material handling (gravity conveyor, grain shovel), aerospace Other materials • Cu & Cu alloys: Brass, Bronze, Cupro - Nickel • Application in water tubing, valves, fittings, heat exchangers, chemical equipment, bearings, sprinklers Other materials • Ni & Ni alloys: Chemical and Heat resistant application like SS. • Nickel, Monel, Inconel, Incoloy, 1.Material Identification Color coding for Material
Color Coding Description Carbon Steel Red + Yellow (1/2 Mo)
Alloy Steel T11/P11 Silver + Yellow
(1Cr 1/2Mo) Alloy steel T22/P11 Green + Red (21/4Cr 1Mo) Alloy Steel T91/P91 Silver + Red (9Cr 1Mo) SS Material SS 304 Blue SS 310 Blue + Orange SS 316 Orange SS 321 Orange + white