Rabriyawas Power up to Clinkerisation

Actual Actual Sur+/short

Particular(Specific Power) YTD ( Dec’18) Best SEEC Dec-18 - wrt Asp.
Dec-17
Dec-18
Crusher(Kwh/t cl) 1.91 1.57 2.75 1.97 +0.78
Raw Mill-1 Main Motor(kWh/t cl) 9.13 9.41 9.15
Raw Mill-1 Fan(kWh/t cl) 10.32 10.45 10.88
Raw Mill-1 Auxiliary(kWh/t cl) 2.77 2.78 4.28
Total 22.22 21.26 22.64 22.94
Raw Mill-2 Main Motor(kWh/t cl) 11.18 12.37 11.42
Raw Mill-2 Fan(kWh/t cl) 11.25 14.05 11.17
Raw Mill-2 Auxiliary(kWh/t cl) 2.87 3.61 2.90
Total 25.30 24.17 30.03 25.50
Raw Meal Preparation ( kWh/ t cl) 23.56 22.11 24.87 24.21 +0.66
Clinkerisation 33.54 36.08 31.47 +4.61
Preheater Fan-1(kWh/t cl) 3.90 4.13 3.46
Preheater Fan-2(kWh/t cl) 3.85 4.16 3.40
SLC Fan 2.59 3.26 2.43
Bag House Fan(kWh/t cl) 5.76 6.25 4.82
Kiln Main Drive 1.85 1.91 1.75
(Included
1.17 5.21
Cooler Fan in Aux.)
Cooler ESP fan 1.30 1.30 1.41
Kiln Auxiliaries 7.88 3.73 8.96
Total 28.31 26.76 29.95 26.22 +3.73
 Rabriyawas Power up to Clinkerisation

Actual Actual Sur+/short-

Particular(Specific Power) YTD ( Dec’18) Best SEEC wrt Asp.
Dec-18 Dec-17
Dec- 18
Coal Mill-1 Drive (kWh/t cl) 1.15 1.19 1.25
Coal Mill-1 Fan(kWh/t cl) 1.09 1.41 0.95
Coal Mill-1 Auxiliaries 0.26 0.35 0.27
Total 2.50 1.88 2.95 2.46 +0.04
Coal Mill -2 Drive(kWh/t cl) 0.59 0.67 0.78
Coal Mill-2 Fan(kWh/t cl) 0.84 0.96 1.12
Coal Mill-2 Auxiliaries 0.47 0.60 0.39
Total 1.91 2.05 2.23 2.29 -0.38
Fuel Preparation (kWh/t cl) 0.54 0.51 0.34
AFR Geo 20 (kWh/t cl) 0.28 0.44 0.51
Auxiliaries for clinker (70%) 6.20 5.41 5.51 4.73
Upto clinker incl aux. 65.48 62.82 69.42 62.57 +2.91
 Rabriyawas Power up to Cement Grinding
YTD Actual Actual Sur+/short-
Best SEEC
Particular(Specific Power) (Dec’18) wrt Asp.
Dec-18 Dec-17 Dec-18
Main drive 12.45 12.79 13.17
Auxiliary 0.80 0.78 0.79
RP Main drive 6.30 6.86 6.02
RP Sepol Fan 3.99 4.07 3.71
RP Separator Drive 0.75 0.66 0.89
Auxiliary Roller Press 3.44 3.62 3.33
Total 27.73 25.92 28.77 27.91 -0.18
Cement Mill - 2
Main Drive 26.17 29.21 24.33
Sepax Fan 2.27 2.33 2.20
Auxiliaries 2.00 2.44 1.84
Total 30.44 28.85 33.99 28.37 +2.07
Both Cement mills 28.54 26.72 30.38 28.07 +0.47
Auxiliaries for clinker (30 %) 2.24 2.12 2.07 2.12
Pre Process 1.84 1.43 1.30 1.99
SEEC Grinding (kWh/t cement) 32.62 30.88 33.75 32.18 +0.44
Power Consumption Total ( kWh/tc ) 70.77 67.95 75.49 67.84 +2.93
 False Air Break Up across Sub Section

Section Target Dec -18 Nov-18

Preheater Circuit 6%
Across KS-1 string -ILC 7.0 10.72
Across KS-2 string -ILC 8.42 11.01
Across KS-3 string -SLC 5.16 6.46
Across Fan KS-1 string 5.92 6.32
Across Fan KS-2 string 8.80 5.85
Across Fan KS-3 string 4.2 1.26
Across WHRS
KS-1 String 10.3 8.8
KS-2 String 9.1 8.9
Raw Mill-1 Circuit 16% 35.64 25.40
Across Mill Body 10.55 10.13
Across Cyclone 17.47 11.04
Across Fan 4.44 2.54
Across Bag House 2% 8.61 4.04
Raw Mill-2 Circuit 16% 22.28 24.47
Across Mill Body 11.28 3.66
Across Cyclone 6.48 18.88
Across Fan 3.0 1.0
 False Air Break Up across Sub Section

Section Target Dec-18 Nov-18

Coal Mill-1 16% 119.63 123.18

Across Mill Body 38.46 20.7

Across Bag filter 53.33 67.19

Across Fan 3.48 10.7
 AFR Volumes _ MTP-2018
Volume (T) MTP-2018 2018

Name of
Waste Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Total

Biomass 2280 1520 2280 2204 2280 2204 2280 988 2204 2280 2204 2280 25000

Carbon black 547 365 547 529 547 529 547 237 529 547 529 547 6000

CDF 0 0 0 0 0 0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0 0 0 0 0

RDF/ MSW 228 152 228 220 228 220 228 99 220 228 220 228 2500

Haz Ind Waste 365 243 365 353 365 353 365 158 353 365 353 365 4000

Non Haz
Industrial
waste 128 85 128 123 128 123 128 55 123 128 123 128 1400

Total 3,547 2,365 3,547 3,429 3,547 3,429 3,547 1,537 3,429 3,547 3,429 3,547 38,900

6
 Monthly AFR Performance Dec’18

Nov Nov'18 Actual Sur/ Short w.r.t

S.No Particular UOM
YTD -18 Asp. Nov'18 Asp Nov '18
1TSR % 6.66 10 6.454 -3.546

2GAV Mio INR 51.5* 11.965 -

3Mustard MT
19541.72 1101.83 296 -805.83
4Juliflora MT

5Carbon Balck MT 3345.44 264.43 238.62 -25.81

6Hz.Waste MT 3436.64 176.287 250.35 74.063

7Non.Hz Waste MT 4227.78 171.868 489.76 317.892

*YTD Oct’18