HMI

FOR
TRAINING HMI
ONLY

C2 C1
 HCI
TOP DRIVE RELIEF TOP DRIVE SPEED GRABBER LIFT ELEVATOR EXTEND GRABBER P.H. LOCK MUDSAVER UNLOADER TILT FLOAT

HCI 11 STATION HYDRUALIC

MANIFOLD SCHEMATIC

T P

P
A1 P1 T1 A2 P2 B2 A3 B3 A4 B4 A5 B5 A6 B6 A7 B7 A8 B8 A9 B9 A10 B10
SEE
NOTE 1

P.H. LOCK
600 PSI

800 PSI

3000 PSI
EXTEND

1 2
3

HCI MOTOR MANIFOLD

11 10 3 2 4 12 1 8 9 5 6 7
ROTARY SEAL

1500 PSI
NOTE 1:
READ FROM GAUGE TEED IN "P" PORT OF
THE 11 STATION MAINFOLD.
MUDSAVER
1200 PSI 1200 PSI
OFF-DRILLERS SIDE
INTENSIFIER

ELEVATOR

FOR TRAINING ONLY

AUXILIARY
MANIFOLD
N.C. DRILLERS SIDE

3000 PSI

NOTE:
FIELD SET VALVE SO THAT ELEVATOR DOORS FULLY
N.C.
CLOSE BEFORE LATCH BEGINS TO FUNCTION. 2000 PSI

4800 PSI

GRABBER LIFT
GRABBER
HCI CHARGE
FILTER

P1 P F P1 P F P1 P F P1 P F
MP MP MP MP

MS MS MS MS

S1 S Z Y I S1 S Z Y I S1 S Z Y I S1 S Z Y I

P A T B
FORWARD FLOW
REVERSE FLOW

HIGH TEMP.
DIRECTION

DIRECTION

SHUT DOWN FWD-OUT

A B A B 11 STATION
DRILLERS GAUGE
MANIFOLD
P T P T N.C.
P

T
A1 T1 A2 P2 T B2
B
FWD T
HEADER FWD-IN

P
A B

P T

EM
P T
P6

REV-OUT

A P T

T0
T6

FOR
TRAINING
REV HEADER REV-IN
ONLY
TNK

CIRCULATION
PUMP
HCI
HC
HC

FOR
TRAINING
ONLY
HS
HS
 2/3 SPEED MOTOR
MANIFOLD ASSEMBLY
FOR TRAINING ONLY

HS
 HS

FOR
TRAINING
ONLY
 HS

FOR
TRAINING
ONLY
 CHARGE PRESSURE AFTER FILTER
HMI
LOW RANGE POPPET
HIGH RANGE POPPET
CHARGE PRESSURE BEFORE FILTER

HIGH/LOW/COLD CLIMATE RANGE

DIRECTIONAL CONTROL

FORWARD FLOW METERS

TORQUE RELIEF POPPET
SHUTTLE VALVE
FILTER (IN REVERSE)

CHARGE PRESSURE RELIEF

FORWARD HIGH PRESSURE RELIEF
REVERSE RELIEF/BREAKOUT SHUTTLE VALVE
DIRECTIONAL CONTROL VALVE

MAX TORQUE RELIEF SET TORQUE RELIEF

REVERSE
MOTOR CASE DRAIN RELIEF
RELIEF POPPET

REVERSE FILTER CHECK VALVES

RELIEF MOTOR CASE DRAIN CHECK VALVE
REVERSE HIGH PRESSURE RELIEF CHARGE PUMPS

CHARGE CHECK VALVES PUMP CASE DRAIN FILTERS (IN FORWARD) MAX/SET DIRECTIONAL
CONTROL VALVE

SHUTTLE FLOW METER

SEQUENCE VALVE
HOT OIL SHUTTLE POPPET

PUMP CASE DRAIN TEMPERATURE GAUGE HOT OIL SHUTTLE VALVE

 CHARGE PRESSURE BEFORE FILTER

HCI

REVERSE HIGH PRESSURE RELIEF

CHARGE PRESSURE AFTER FILTER
CHARGE PRESSURE RELIEF SUNSTRAND CONTROLLER
CHARGE CHECK VALVES
(PROPORTIONAL VALVE)

FORWARD FLOW METERS FORWARD HIGH PRESSURE RELIEF

PUMP CASE DRAIN TEMPERATURE GAUGE
PUMP CASE DRAIN
PUMP CASE DRAIN RELIEF

MAX/SET DIRECTIONAL HIGH/LOW/COLD CLIMATE RANGE

FILTER (IN REVERSE) CONTROL VALVE DIRECTIONAL CONTROLVALVE

HIGH RANGE POPPET

REVERSE RELIEF/BREAKOUT
DIRECTIONAL CONTROL VALVE
LOW RANGE POPPET
REVERSE
RELIEF SHUTTLE VALVE
FILTER POPPETS
REVERSE
RELIEF POPPET HOT OIL SHUTTLE POPPET

SEQUENCE VALVE
FILTERS (IN FORWARD) MAX TORQUE RELIEF

SET TORQUE RELIEF

HOT OIL SHUTTLE VALVE

MOTOR CASE DRAIN CHECK VALVE

SHUTTLE FLOW METER

MOTOR CASE DRAIN RELIEF
 CHARGE PRESSURE BEFORE FILTER

HC REVERSE HIGH PRESSURE RELIEF

CHARGE PRESSURE AFTER FILTER

CHARGE CHECK VALVES SUNSTRAND CONTROLLER
(PROPORTIONAL VALVE)

FORWARD FLOW METERS

FORWARD HIGH PRESSURE RELIEF

PUMP CASE DRAIN
PUMP CASE DRAIN TEMPERATURE GAUGE PUMP CASE DRAIN RELIEF

MAX/SET DIRECTIONAL
SHUTTLE VALVE
FILTER (IN REVERSE) CONTROL VALVE

REVERSE RELIEF/BREAKOUT
DIRECTIONAL CONTROL VALVE LOW RANGE POPPET HIGH RANGE POPPET
SET TORQUE RELIEF

REVERSE MAX TORQUE RELIEF

RELIEF FILTER POPPETS

HOT OIL SHUTTLE POPPET

REVERSE TORQUE RELIEF POPPET
RELIEF POPPET FILTERS (IN FORWARD)
HOT OIL SHUTTLE CONTROL VALVE SHUTTLE VALVE

HIGH/LOW/COLD CLIMATE RANGE

DIRECTIONAL CONTROLVALVE

MOTOR CASE DRAIN CHECK VALVE

HOT OIL SHUTTLE VALVE

MOTOR CASE DRAIN RELIEF

SHUTTLE FLOW METER

FOR
CIRCULATING PUMP TRAINING
COOLER WITH BYPASS
ONLY
FILTERS WITH BYPASS
 HS CHARGE PRESSURE BEFORE FILTER
CHARGE PRESSURE AFTER FILTER

REVERSE HIGH PRESSURE RELIEF

CHARGE PRESSURE RELIEF CHARGE CHECK VALVES

SUNSTRAND CONTROLLER
(PROPORTIONAL VALVE)

FORWARD FLOW METERS

PUMP CASE DRAIN FORWARD HIGH PRESSURE RELIEF
PUMP CASE DRAIN TEMPERATURE GAUGE

FILTER (IN REVERSE)

PUMP CASE DRAIN RELIEF

REVERSE RELIEF/BREAKOUT TORQUE RELIEF POPPET

MOTOR CASE DRAIN RELIEF
DIRECTIONAL CONTROL VALVE

REVERSE
RELIEF HIGH RANGE POPPET HIGH/LOW/COLD CLIMATE RANGE
HOT OIL SHUTTLE POPPET
SHUTTLE VALVE DIRECTIONAL CONTROL
REVERSE
RELIEF POPPET FILTER POPPETS LOW RANGE POPPET

HOT OIL SHUTTLE CONTROL VALVE

MAX/SET DIRECTIONAL
CONTROL

FILTERS (IN FORWARD) SET TORQUE RELIEF

MAX TORQUE RELIEF

MOTOR CASE DRAIN CHECK VALVE

HOT OIL SHUTTLE VALVE

FOR
TRAINING
SHUTTLE FLOW METER
ONLY
FOR
TRAINING
ONLY
2 PUMP POWER UNIT
 4 PUMP POWER UNIT
FOR
TRAINING
ONLY
 FOR
6 PUMP POWER UNIT TRAINING
ONLY
 GRABBER LIFT ELEVATOR EXTEND GRABBER P.H. LOCK MUDSAVER UNLOADER TILT FLOAT

a A

P
B

T
b a A

P
B

T
b a A

P
B

T
b a A

P
B

T
b a A

P
B

T
b a A

P
B

T
b a A

P
B

T
b a A

P
B

T
b a A

P
B

T
b

ECI
SET AT SET AT SET AT SET AT
1500 PSI 1500 PSI 1850 PSI 1850 PSI
2.8:1
T

P
SET AT SET AT
1850 PSI 1850 PSI

A1 P1 T1 A2 P2 B2 A3 B3 A4 B4 A5 B5 A6 B6 A7 B7 A8 B8 A9 B9 A10 B10

SET AT 0-3000 PSI

1500 PSI
T3 A2 B2 GP1 P2 P3
GL
P1 P
RM MR
SV
T2 T1 T
P.H. LOCK A1 B1 SET AT GP2 SET AT
600 PSI 2000 PSI

PRECHARGE PRECHARGE
1000 PSI 800 PSI

0-5000 PSI 0-5000 PSI

EXTEND

INNER CONN. 7A 7B 1A 1B 11A 11B 10A 10B 2A 2B 4A 4B 3A 3B 5A 5B 6A 6B 8A 8B 9A 9B 12A 12B

ROTARY SEAL

OUTER CONN. 7C 7D 1D 1C 11C 11D 10C 10D 2D P 2C 4D 4C 3C 3D 5C 5D 6C 6D 8C 8D 9C 9D 12C 12D

SET SEQ. VALVE
SET TO OBTAIN
SV TO 1000 PSI
4800 PSI AT
GAUGE "M" T
(APPROX. 800 PSI) PV
P1
SET AT
2000 PSI
PRECHARGE
PRECHARGE 1200 PSI
1200 PSI T INLET

MUDSAVER VALVE

6.5:1 TILT

COUNTER BALANCE HP P
ASSEMBLY

N.C.

AUXILIARY 0-10000 PSI

MANIFOLD
N.C.

A J L
0-5000 PSI M
SET AT
3000 PSI
G DRILLERS SIDE OFF DRILLERS SIDE

B N
K

1 C 3:1
NOTES:
N.C. GRABBER LIFT 1. ROTARY SEAL CONNECTIONS: "A" - INNER DRILLER SIDE
3 E F D H "B" - INNER OFF DRILLER SIDE
"C" - OUTER DRILLER SIDE
2
PRECHARGE "D" - OUTER OFF DRILLER SIDE
SET SO THAT
ELEVATOR DOORS FULLY CLOSE 2000 PSI
BEFORE LATCH BEGINS TO FUNCTION GRABBER
ELEVATOR SET @
2300 PSI
ECI