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PATIMBAN PORT DEVELOPMENT PROJECT (1)

PACKAGE 1 : TERMINAL CONSTRUCTION

Briefing for
Site Implementation for CDM
QAQC
13-Feb-2019

PENTA OCEAN - TOA - RINKAI - PP - WIKA CONSORTIUM


CDM Work Construction Chart

PENTA OCEAN - TOA - RINKAI - PP - WIKA CONSORTIUM


Summary of Methodology

220kg/m3

170kg/m3

PENTA OCEAN - TOA - RINKAI - PP - WIKA CONSORTIUM


Summary of Methodology

PENTA OCEAN - TOA - RINKAI - PP - WIKA CONSORTIUM


Check items
CDM work quality check
Description Requirement Tolerance Check method
1 Diameter φ1300mm ≧95% Measuring tape
2 Verticality 0 <1% Control Panel Monitor
3 Eccentricity 0 ±100mm Control Panel Monitor
4 Seabed level N.A N.A Lead sounding
5 CDM Length Approved ≧100% Control Panel Monitor
length
6 Toe level Approved ≦Approved Control Panel Monitor
level level

PENTA OCEAN - TOA - RINKAI - PP - WIKA CONSORTIUM


Check items
CDM work quality check
Description Requirement Tolerance Check method
7 Specific Gravity (W/C) 1.61 (γ=3.02) ±2% Mud balance test/
Weight measure
8 Slurry volume Xxx ltr/m As specified Control Panel
Monitor
9 Flow Rate Xxx ltr/min N.A Control Panel
Monitor
10 Penetration/ Xxx m/min N.A Control Panel
Withdrawal Speed Monitor
11 Blade rotation Speed Xxx rpm N.A Control Panel
Monitor
12 Number of Blade 350 nos/m ≧100% Oscillograph
rotation
13 UCS 800 kPa As specified UCS test
PENTA OCEAN - TOA - RINKAI - PP - WIKA CONSORTIUM
Check items 1.Diameter

PENTA OCEAN - TOA - RINKAI - PP - WIKA CONSORTIUM


Check items 2.Verticality

Rig No1 Rig No2 Rig No3

Inclination

PENTA OCEAN - TOA - RINKAI - PP - WIKA CONSORTIUM


Check items 3. Eccentricity

A B

A B
Design
Actual

PENTA OCEAN - TOA - RINKAI - PP - WIKA CONSORTIUM


Check items 4. Seabed Level

Depth Measurement Equipment

PENTA OCEAN - TOA - RINKAI - PP - WIKA CONSORTIUM


Check items 5. CDM Length

CDM Length

PENTA OCEAN - TOA - RINKAI - PP - WIKA CONSORTIUM


Check items 6. Toe Level

Toe Level

PENTA OCEAN - TOA - RINKAI - PP - WIKA CONSORTIUM


Check Items 7.Specific Gravity(W/C)
Our Design (Based on Trial Mix)

Cement Dosage 170 , 220 (kg/m3)


W/C 80(%)
170/3.02=
Specific Gravity of Material Cement 170kg
56.3 (L)
Slag Cement 3.02※
Sea Water 1.02 Sea Water 136/1.02=
170×0.8=136kg 133.3 (L)
※The specific gravity of cement will change
every month (Based on certificate by factory)

Specific Gravity of Cement Slurry


= (170 + 136)/ (56.3 + 133.3)
= 1.61

PENTA OCEAN - TOA - RINKAI - PP - WIKA CONSORTIUM


Check items 7. Specific Gravity

Read here

PENTA OCEAN - TOA - RINKAI - PP - WIKA CONSORTIUM


Check Items 8.Slurry Volume 9.Flow Rate
Cement Slurry Volume for improvement soil per 1m3
(In case of cement dosage 170kg/m3) 242.7 (L/m)
242.7 (L/m)
= 170 + 136 = 189.6 (L/m3)
3.02 1.02

Required Slurry Volume for Column per 1m


A=2.56 (m2)
= 189.6 × 2.56 = 485.4 (L/m)
1.0m
Flow Rate depends on Withdrawal Speed.
【Calculation Example】 ※per 1 nozzle
Withdrawal Speed 0.4 (m/min) 1.3m
Required Slurry Volume (L/m)
Flow Rate =
(L/min) 1
Withdrawal Speed (m/min)
= 242.7 × 0.4 = 97.1 (L/min)

PENTA OCEAN - TOA - RINKAI - PP - WIKA CONSORTIUM


Check items 8. Slurry Volume

Slurry Volume

PENTA OCEAN - TOA - RINKAI - PP - WIKA CONSORTIUM


Check items 9. Flow Rate

Slurry
Flow Rate

PENTA OCEAN - TOA - RINKAI - PP - WIKA CONSORTIUM


Check items 10. Penetration / Withdrawal Speed

Penetration
/Withdrawal Speed

PENTA OCEAN - TOA - RINKAI - PP - WIKA CONSORTIUM


Check items 11. Blade Rotation Speed

Blade Rotation Speed

PENTA OCEAN - TOA - RINKAI - PP - WIKA CONSORTIUM


Check Items 12.Number of Blade Rotation
Number of Blade Rotation is calculated
by the following equation

Number of Blade Rotation (times/m)


Blade Rotation Speed (rpm) [Item 11]
= Blade number ×
Withdrawal Speed (m/min) [Item 10]

【Calculation Example】
Blade Rotation Speed 22 (rpm)
Withdrawal Speed 0.4 (m/min)

Number of Blade Rotation (round/m) Blade number = 8

= 8 × 22 /0.4 = 440 ≧ 350 (times/m)

PENTA OCEAN - TOA - RINKAI - PP - WIKA CONSORTIUM


Check items 12. Number of Blade Rotation

Number of Rotation (nos/m)

Number of Blade Rotation = Number of Rotation × Number of Blade

PENTA OCEAN - TOA - RINKAI - PP - WIKA CONSORTIUM


Check items 13. UCS

Compressive strength of each


specimen shall not be less than 85%
of design strength, and average
strength of three specimens shall not
be less than 800kN/m2.

PENTA OCEAN - TOA - RINKAI - PP - WIKA CONSORTIUM


Inspection Checklist

PENTA OCEAN - TOA - RINKAI - PP - WIKA CONSORTIUM


PENTA OCEAN - TOA - RINKAI - PP - WIKA CONSORTIUM