Preliminary plant design of

Biogas from Tofu Waste

Production Capacity 305
ton/year

Andre Tjahjono (5203015013)

Maria Afliana (5203015047)

Supervisor Co-Supervisor
Ir. Setyadi Dr. Ir.Suratno Lourentius, M. S,, IPM.
Background
Today’s news
Today’s news

Gas needs are increasing!

From waste to Energy!
 Avabality of Raw
Material and Market
Analysis
 Availability of Raw Material
Kediri Survey at Pusat
Malang Tahu kediri LTT
Soybeans used = 600 kg/day
Sidoarjo Tofu produced = 350 kg/day
Tempe produced = 200 kg/day
Waste = 50 kg/day
Tofu waste produced = 50 kg/industry
x 148 industry
Tofu waste produced = 7,400 kg/hari
9 industries 30 industries 148 industries
at kediri; 1,500 kg/hari at malang
Availability of Raw Material
Year Year Capacity (thousand ton)
2013 1 274
2014 2 320
2015 3 329
2016 4 344
2017 5 355
370

350
Soy bean Capacity (Thousand Ton)

330
y = 270.69e0.059x
R² = 0.8628
From the equation at 2023
310 the capacity of soybeans are
290
517.8 thousand ton/year
270

250
0 1 2 3 4 5 6
Year
 Availability of Raw Material
20% of soybean production capacity is used for
producing tofu (Coniwati, et al 2009);
20 % x 517.8 thousand ton = 103,400.2 ton
According to the results of the research by Shurtleff and
Aoyogi, (1975) tofu waste has averaged weight at 1.12
times the weight of soybeans.
Tofu waste at 2023 = 103,400.2 x 1.12 = 115,808,179.2
kg/year
 Market Analysis
Year Year Impor (Thousand
Ton)
2013 1 11,3
2014 2 17,6
2015 3 20,7
35000
y = 9926.9e0.2332x
2016 4 25,9
R² = 0.9511
2017 5 29,9
30000

From the equation at 2023

Impor Capacity of LPG (Ton)

25000

the capacity of LPG are

20000

15000

10000 129,082 ton/year

5000

0
0 1 2 3 4 5 6
Year
Market Analysis
It is estimated that LPG imports can be replaced by
0.175%.
Biogas Produced = 100% × 129.082 𝑡𝑜𝑛 = 225.894 Ton.
0.175%

From report, factory average production is 74.1% of factory

capacity.
225,894
Capacity of Biogas plant = 0,741 = 304.8 ton/year ≈ 305 ton/tahun
Biogas Production
Process
Biogas Production Process
Raw Material (Tofu Waste)

Mixing 60%: 40% Preparation of raw

materials

Liquid & Fermentation 6 days; 35 EM-4

solid oC Starter
fertilizer
The stage of
Fermentation
Metana Gas purification
>89% NaOH
The stage of purification
and separation of
products
Distribution of
Evaporation and Na2CO3.10H2O
Gas Methane >99%
Crylization
 NaOH

WP

EM-4

3
30

FC

M-120
10

6
PC PI
30 TI
4
R-220
30
30 FI
J-111 TC
5 R-211 F-221 Biogas
30 7

1 30
35 TC
6 6
PC
Ampas Tahu X-110
F-110 R-210

WI
8
2 V-310 103
35
TC

TC
12

9
30 S-320 30 WI
F-222 11
Na2CO3.10H2O
WI

Pupuk
TC
S

CTW
CTWR

SC
 Mass Balance Heat balance Equipment Specification

Look at Chapter 3 In Look at Chapter 4 In Look at Chapter 5 In

Preliminary Plant Preliminary Plant Preliminary Plant
Design Report Design Report Design Report
Plant Location and
Layout
Plant Location

Location : Sidoarjo Rangkah

Industrial Estate (SiRIE),
Sidoarjo

Plant Area : 6000 m2

Plant Layout
Pos satpam Taman Mushola Parkir Truk

Utilitas
Bengkel

Toilet
Taman
Kantin

Toilet

Area proses

Kantor

Area Perluasan

Parkir
Titik Evakuasi forklift
Warehouse

Pos satpam
Taman Limbah

Parkir Motor
Toilet

Generator
Scale 1:1800
Plant Layout
Utility, Product Design, Marketing
Strategies, Organization Structure
and Economic Analysis
Water Electricity and Biogas used

6,908 67,6574 44,3951 22,0013

m3/day m3/day m3/day m3/day

Sanitation Process Cooling Water Feed Boiler

Electricity = 57,7707 kW
Generator = 73,5214 kW
Boiler Biogas used = 4,6354 kg/day No waste produced from this
Generator Biogas used = 0,6359 kg/day
company!
Our Product Design & Marketing Strategies

Promotion
Online Marketing
Advertisment
Organization Strucutre
Economic Analysis
24

Rate of return on Investment (ROI) after tax = 24,3%

Rate of return on Equity (ROE) after tax = 42,2%

Pay out time (POT) after tax = 4 year 1 month 20 days

Break Even Point (BEP) = 42,09%

 Conclusion
From waste to Energy! Sidoarjo Rangkah Industrial Estate (SiRIE), Sidoarjo

Plant : Biogas from Tofu Waste

Capacity : 305 ton/year
Operation System : Semi Continous
Utilities
Sanitation : 6,908 m3/day
Process : 67,6574 m3/day
Boiler feed : 22,0013 m3/day
Cooling water: 44,3951 m3/day
Biogas used : (for boiler & generator) 5,2713 kg/day
Employees : 114
Location : Sidoarjo Rangkah Industrial Estate (SiRIE), SIdoarjo
 Thank you

From waste to Energy