2.

5D Glass Screen Protectors

Manufacturing Plant
Gul Hameed, BSME 2016-20
 Topics to be Discussed
 Introduction to Glass Screen Protectors

 Manufacturing Process

 Economics of the Plant

 Marketing and Promotion

 Overall Cost and Revenue

 Conclusion
 Introduction
 What are Screen Protectors?

 Types of Screen Protectors

 Importance of Glass Screen Protectors

Screen Protectors
 Types of Screen Protectors
 Plastic Screen Protectors

 Glass Screen Protectors

 Importance of Glass Protectors
 Transparent

 Protection from the Dirt

 Scratch Proof

 Easy Replacement

 Cheap and Readily Available

 Manufacturing Process
 Material and its Cutting

 Shaping

 Polishing and Washing

 Glass Tempering and Lamination

 Cleaning

 Die-Cutting
 Material and Its Cutting
 Big Sheets (1 m × 1 m)

 Removed from Crates and Cleaned

 Cutting Tools are used if needed

 Shaping Process
 Computer Aided Design (CAD) Model

 Conversion of CAD file to CNC Program (G-code)

 Machining Operation by CNC (Computer Numerical Control)

Machine
CNC Machine
 Polishing and Washing
 Remove Scratches on both sides of the Glass

 Cerium Oxide is the best Polishing Powder

 Sand Paper is used for Deep Scratches

 Line Profile Wheels (Tools) are used to Polish

 Glass is Washed to Remove Grains of Glass and Dirt

 Glass Tempering and Lamination
 Glass is drowned in an oven containing potassium salt (KCl) at
almost 400°C (752°F) for 7 hours
 Heated Glass Parts are subjected to Rapid Cooling
 The 9H strength is achieved only when the heating is done for the
7 hours
 Oleo-phobic coating is applied to the one side of the glass part
 Silicon layer is applied to the other side of the glass
 Cleaning of the Glass
Cleaning Technology (Machine) is used to

 make sure that the glasses are free of powders

 free of salt, dusts, fingerprints and other smudges.

 Die-Cutting
 A piece of membrane is cut to be applied on the
protector’s silicon layer side

 Glue is used as an Adhesive

 Further processing is done to make sure that silicon

layer and the glue is evenly distributed on the surface
 Quality Control
 Hardness Test

 Breaking Test

 Dimensions
 Economics of the Plant
Product Quantity Price

Electrostatic Glass Film 5000 (Stock for 1 year) $0.6×5000 = $3000 =

(1 m × 1 m) Rs.4,17,450

Glass Cutting Tools Set 1 $200 = Rs.27,825

High Speed Laser Cutting 1 + 1 year $6500 + $500 = $ 7500 =

Machine + Maintenance Rs.9,73,875

Glass Polishing Tools for CNC 1 + 1 year + 1 year $2000 + $250 + $250 = $2500
Machine + Maintenance + = Rs.3,47,813
Material
 Product Quantity Price

Glass Tempering and 1 + 1 year $14000 + $360 = $14,360 =

Lamination (Color Glass) Rs.20,00,000
Machine + Material

Cleaning (Washing and 1 + 1 year $ 5000 = Rs.6,95,625

Drying) Machine +
Maintenance

Labors 6 Rs.90,000/month

Technical Experts 3 Rs.75,000/month

Electricity Rs.12.42/kW Rs.90,000/month

Rs.9,90,000/year
 Product Quantity Price

Marketing and Promotion 1 year Rs.90,000/month

Rs.9,90,000/year

Total Cost (Starting Capital Rs.47,10,000

+ Salaries (1 month) +
Electricity (1 month) +
Marketing (1 month)
Total Earning Rs.1,12,29,050 (1 year)

Revenue (All the salaries Rs.26,08,081/year

and electricity charges are Rs.2,17,340/month
subtracted)
 Marketing and Promotion
 Social Media

 Newspaper Advertisements

 Brochures

 Pena flexes and Posters

 Other Means
 Conclusion
 Cost

 Revenue

 Feasibility

 Future Plans
Thank You!
Questions!