Polymer concrete

Types of polymer concrete,

properties, Applications.

A.Pavan kumar
B.Tech, Civil Engineering, SVEC, TPT, AP
 Benefits of Polymer Concrete
Strength Fire and heat resistance

Durability Thinner application

Less chalking in
Lower absorbency
outdoor exposure

Chemical resistance Abrasion resistance

Temperature stability Mold ability

Faster cure rates Machinability

Polymer concrete(PC)

 Polymer concrete is a versatile, durable, composite material produced by

mixing a variety of mineral fillers witha synthetic or natural resin binding
agent.
 It is also known as “Resin Concrete ”
Types of PC:
 latex-modified concrete (LMC): also known as polymer Portland
cement concrete. Conventional concrete made by replacing part of
mixing water withalatex.
 Polymer-impregnated concrete (PIC):produced by impregnating or
infiltrating a hardened concrete with a monomer and subsequently
polymerizing themonomerin situ.
 Polymer concrete (PC): formed by polymerizing a mixture of a
monomer and aggregate (no other bondingmaterial)
Significance
• Depending on the materials employed, PC can develop compressive
strengths of the order of 140 MPa (20,000 psi) within hours or even
minutes .

• LMC possess excellent bonding ability to old concrete, and high

durability to aggressive solutions; it has therefore been used mainly for
overlays in industrial floors, and for rehabilitation of deteriorated bridge
decks.

• In the case of PIC, by effectively sealing the micro cracks and capillary
pores.
Properties of PC:
• Commercialproductsare available witha varietyof formulations,
some capable of hardening to 105 MPa(15,000 psi) within a few
minuteswithoutthermaltreatment.

• Epoxy resins are higher in cost but offer advantages such as

adhesion towetsurfaces.

• Styrene monomer, and methyl methacrylate (MMA) with benzoyl

peroxide catalystand an aminepromoterare often used.
Stress – Strain diagram for polymer composition
Polymer concrete vs B30concrete
Material Features:
 High resistance to chemical and biologicalattack

 Lightweight compared to cement concreteproducts

 Excellent noise and vibration absorption

 Excellent dielectricproperties

 Good weathering and UV resistance

 Zero water absorption

 Can be cut withmasonry drills and grinders

 Can be recycled as rubble or crushed for use as road foundation

 Approximately 4 times the flexural strength of cement concrete

 Good thermal properties and stability

 Ultra smooth finish which encourages efficient hydraulic flow

Material Properties
Bending strength 20 MPa
Shear strength 20 MPa
Compressive strength 90 MPa
Modulus of elasticity 22,000 MPa
Specific gravity 2,200 kg/m3
Water absorption 0.05% by weight
Operating temperature up to 80°C
Surface roughness 25 um
Applications:
• Used for pump bases, flooring blocks, chemical containment,
trench drains andmore.

• Solid surface countertops for modern kitchens and baths.

• With its decorative finishes and excellent resilience, polymer

concrete is ideal for many ornamental applications including park
benches, outdoor furniture, and waste containers.

• Commonly used in areas subject to heavy wear and high

loadings such as car parks, roadways and industrialareas.
Thank uuu !!!!!!!