Dr. A.P.J.

ABDUL KALAM TECHNICAL UNIVERSITY,

LUCKNOW

B.TECH (4TH YEAR) CIVIL ENGINEERING

NAME: PEEYUSH KUSHWAHA
ROLL NO. 1519200079
SUBJECT CODE :NCE-752
TOPIC: MANUFACTURING OF
FLY ASH BRICKS
 INTERNSHIP AT:

NATIONAL CAPITAL POWERSTATION,

VIDYUT NAGAR GAUTAM BUDDHA NAGAR
UNDER THE GUIDENCE OF :

Mr. RANJAN MISHRA (CHIEF ENGINEER AT

CMD ( CIVIL MAINTENANCE DEPARTMENT)

O&M (OPERATIONAL AND

MAINTENANCE DAPARTMENT)
NTPC DADRI
IMPORTANT OUTCOMES OF
INDUSTRIAL TRAINING AT NTPC DADRI
 PROVIDED A DETAILED KNOWLEDGE ABOUT THE
PRODUCTION OF FLY ASH.
 COLLECTION OF FLY ASH FROM THE COAL(THERMAL)
POWERPLANT GRID AND ITS TRNSPORTATION.

 MANUFACTURING OF FLY ASH BRICKS.

GENERATION OF FLY ASH

THE AMOUNT OF GENERATION OF FLY ASH IN NTPC DADRI IS

AROUND 18780- TONS FOR EVERY 4
MONTHS OF DURATION , WHICH IS 34.7% OF
COAL USED AMOUNT.
UTILIZATION OF FLY ASH

 IN FLY ASH BRICKS .

 AS A SUPPLEMENTRY CEMENTITIOUS
MATERIAL(SCM).
 ALSO USED AS FERTILIZER IN
AGRICULTURE.
 FLY ASH BRICKS
HIGHER STRENGTH
LIIGHTER IN WEIGHT

CAN BE CAST AT SITE

UNIFORM SIZE ENVIRONMENTAL
FRIENDLY
EFFICIENT USE OF
ASH WASTE FROM
THERMAL
POERSTATIONS
FLYASH BRICK PLANT
BASIC PROCESSES INVOLVED

 COLLECTION (FLY ASH)

 MIXING ( CEMENT/ LIME ,FLY ASH ,COARSE SAND,WATER AND
GYPSUM )
 TRANSFER OF MIXTURE THROUGH CONVEYER BELTS.
 WEIGHING MACHINE .
 PRESS VIBRATOR.
 HYDRAULIC PRESS MOULDING MACHINE.
 WATER CURING (10 TO 12 DAYS)
 DRYING AND DISPATCH
MANUFACTURING PROCESS FLOW
DIAGRAM
FLY ASH
+
GYPSUM+SAND
+ WEIGHING MIXING TRANSFER BY
CEMENT/LIME COVEYER
+
WATER

DISPATCH WATER
CURING
AND DRYING
HYDRAULIC
PRESS
MACHINE
VIBRATOR
PRESS
ADVANTAGES OF FLY ASH BRICKS

 APPROXLY 1.5 TO 1.75 TIMES THE STRENGTH OF CLAY BRICKS.

 LIGHTER IN WEIGHT
 UNIFORM SIZE
 14 TO 16% WATER ABSORPTION
 CAN BE CASTED AT THE CONSTTRUCTIONAL SITES
 REQUIRES LESS MORTAR DURING CONSTRUCTION WORK
 NOT REQUIRED TO BE SOAKED IN WATER FOR 24 HOURS
SCOPE

 BUILDINGS
EFFECTIVE IN CONSTRUCTION OF
UNDER DISASTER MANAGEMENT.
 TO REDUCE THE USAGE OF PLASTER AND
MORTAR.
 A BEST UTILIZATION PROCESS OF FLY ASH.
SOME IMAGES OF FLY ASH BRICK
PLANT AT NTPC DADRI
THANK YOU