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Annex C - Job knowledge

EN 287 – 1 : 2004 Welder Qualification

Soegijarto
Surabaya, 2/9/2011
Agenda

Topic 1 Terms and definitions

Topic 2 Essential Variables

Topic 3 Range of Qualification

Topic 4 Examination & Testing

Topic 5 Bentuk dan Ukuran Test Piece

Topic 6 Metode Pengujian dan masa berlakunya sertifikat


Presentation Title - Presenters Initials - dd mmm yyyy - P 2
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Welder Qualification – EN 287-1 : 2004

Terms and definitions


WELDER
Seseorang yang melakukan pengelasan dengan tangan /
secara manual maupun semi automatic (Electrode Holder,
welding Torch atau Blow Pipe )

EXAMINER
Seseorang yang ditunjuk untuk mem-verifikasi compliance
dengan standard yang digunakan (EN)

EXAMINING BODY
Organisasi yang ditunjuk untuk mem-verifikasi compliance
dengan standard yang digunakan (EN)

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the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Welder Qualification – EN 287-1 : 2004

Terms and definitions


BACKING
Material yang letaknya dibalik dari kampuh las untuk
menahan logam las cair

ROOT RUN
Layer pertama pada pengelasan multi layer

FILLING RUN
Pengisian logam las setelah root run sebelum capping

CAPPING RUN
Lapisan terakhir pada permukaan las / kepala Las

WELD METAL THICKNESS


Tebal logam las termasuk kepala las
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the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Welder Qualification – EN 287-1 : 2004

© ALSTOM 2009. All rights reserved. Information contained in this document is provided without liability for information purposes only and is subject to change without notice. No representation or warranty is given or to be implied as to
the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Welder Qualification – EN 287-1 : 2004

© ALSTOM 2009. All rights reserved. Information contained in this document is provided without liability for information purposes only and is subject to change without notice. No representation or warranty is given or to be implied as to
the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Welder Qualification – EN 287-1 : 2004

Essential Variables

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the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Welder Qualification – EN 287-1 : 2004

Range of Qualification
Type Produk

Welds pada pipa dg. OD > 25 mm, qualify untuk plate welds

Welds pada plate, qualify pipe welds :


• dengan OD >150 mm (PA, PB & PC)
• welds posisi PE plate, qualify pipe welds
dg. OD > 500 mm (PF)

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the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Welder Qualification – EN 287-1 : 2004

Range of Qualification
Type Pengelasan

Butt welds qualify utk. butt welds apapun jenis joints-nya, kecuali
untuk sambungan bercabang (branch connection)

Jika paling banyak pengelasan Fillet, Welder dengan kwalifikasi Butt


Joint, harus mempunyai kwalifikasi Fillet.
Sebaliknya apabila paling banyak pengelasan Butt joint maka
welder dengan kwalifikasi Butt weld, qualified untuk Fillet Weld

© ALSTOM 2009. All rights reserved. Information contained in this document is provided without liability for information purposes only and is subject to change without notice. No representation or warranty is given or to be implied as to
the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Welder Qualification – EN 287-1 : 2004

Range of Qualification
Material groups

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the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Welder Qualification – EN 287-1 : 2004

Range of Qualification
Welding consumable

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the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Welder Qualification – EN 287-1 : 2004

Range of Qualification
Dimensions

© ALSTOM 2009. All rights reserved. Information contained in this document is provided without liability for information purposes only and is subject to change without notice. No representation or warranty is given or to be implied as to
the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Welder Qualification – EN 287-1 : 2004

Range of Qualification
Dimensions

© ALSTOM 2009. All rights reserved. Information contained in this document is provided without liability for information purposes only and is subject to change without notice. No representation or warranty is given or to be implied as to
the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Welder Qualification – EN 287-1 : 2004

Range of Qualification
Dimensions

© ALSTOM 2009. All rights reserved. Information contained in this document is provided without liability for information purposes only and is subject to change without notice. No representation or warranty is given or to be implied as to
the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Welder Qualification – EN 287-1 : 2004

Range of Qualification
Welding Positions

© ALSTOM 2009. All rights reserved. Information contained in this document is provided without liability for information purposes only and is subject to change without notice. No representation or warranty is given or to be implied as to
the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Welder Qualification – EN 287-1 : 2004

Range of Qualification
Weld Details

© ALSTOM 2009. All rights reserved. Information contained in this document is provided without liability for information purposes only and is subject to change without notice. No representation or warranty is given or to be implied as to
the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Welder Qualification – EN 287-1 : 2004

Range of Qualification
Weld Details

© ALSTOM 2009. All rights reserved. Information contained in this document is provided without liability for information purposes only and is subject to change without notice. No representation or warranty is given or to be implied as to
the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Welder Qualification – EN 287-1 : 2004

Welding Positions

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the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Welder Qualification – EN 287-1 : 2004

Examination & Testing


Pengelasan test pieces harus di witness oleh examiner or
examining body

Testing-nya harus diverifikasi oleh examiner or examining body

Sebelum pengelasan dimulai, test pieces-nya harus ditandai


oleh examiner

Examiner or examining body boleh menghentikan test tersebut


bila kelihatan bahwa welder-nya tidak memiliki skill yang
memadai (contoh : terlalu sering repair)

© ALSTOM 2009. All rights reserved. Information contained in this document is provided without liability for information purposes only and is subject to change without notice. No representation or warranty is given or to be implied as to
the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Welder Qualification – EN 287-1 : 2004

Bentuk & Ukuran Test Pieces

Untuk pipa minimum panjang lasan yang diuji adalah 125 mm.
Apabila panjang total circum kurang dari 150 mm, maka
diperlukan tambahan test pieces maksimum 3 test pieces

© ALSTOM 2009. All rights reserved. Information contained in this document is provided without liability for information purposes only and is subject to change without notice. No representation or warranty is given or to be implied as to
the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Welder Qualification – EN 287-1 : 2004

Bentuk & Ukuran Test Pieces


Plate - Butt and Fillet Welds

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the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Welder Qualification – EN 287-1 : 2004

Bentuk & Ukuran Test Pieces


Pipe – Butt and Fillet Welds

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the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Welder Qualification – EN 287-1 : 2004

Posisi Pengelasan
Plat – Butt and Fillet Welds

ISO 9606 -1
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the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Welder Qualification – EN 287-1 : 2004

Posisi Pengelasan
Pipa – Butt and Fillet Welds

ISO 9606 -1
© ALSTOM 2009. All rights reserved. Information contained in this document is provided without liability for information purposes only and is subject to change without notice. No representation or warranty is given or to be implied as to
the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Welder Qualification – EN 287-1 : 2004

ISO 9606 -1
© ALSTOM 2009. All rights reserved. Information contained in this document is provided without liability for information purposes only and is subject to change without notice. No representation or warranty is given or to be implied as to
the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Welder Qualification – EN 287-1 : 2004

ISO 9606 -1
© ALSTOM 2009. All rights reserved. Information contained in this document is provided without liability for information purposes only and is subject to change without notice. No representation or warranty is given or to be implied as to
the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Welder Qualification – EN 287-1 : 2004

ISO 9606 -1
© ALSTOM 2009. All rights reserved. Information contained in this document is provided without liability for information purposes only and is subject to change without notice. No representation or warranty is given or to be implied as to
the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Examination
Welder – EN 287-1 : 2004
& Testing
Qualification
Test Methods

Metode Pengujian

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the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Welder of Validity – EN 287-1 : 2004
PeriodQualification

Masa berlakunya sertifikat

Masa berlaku dari sertifikat welder ini adalah 2 tahun.


Jika tidak melakukan pengelasan selama 6 bulan berturut turut maka
Sertifikat dinyatakan Expired

Masa berlaku ini bisa diperpanjang setiap 2 tahun oleh Examiner or


examining Body, dengan syarat-syarat sbb:

Ada bukti record yang mendukung perpanjangan tersebut (misal :


identitas, dan traceability dari welder untuk pengelasan product.)

Ada record untuk NDE pada aktivitas pengelasan yang dilakukan


welder tersebut setiap 6 bulan.

© ALSTOM 2009. All rights reserved. Information contained in this document is provided without liability for information purposes only and is subject to change without notice. No representation or warranty is given or to be implied as to
the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Welder Qualification – EN 287-1 : 2004

WPQ Certificate
Sample

© ALSTOM 2009. All rights reserved. Information contained in this document is provided without liability for information purposes only and is subject to change without notice. No representation or warranty is given or to be implied as to
the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Welder Qualification – EN 287-1 : 2004

WPQ Certificate
Sample

© ALSTOM 2009. All rights reserved. Information contained in this document is provided without liability for information purposes only and is subject to change without notice. No representation or warranty is given or to be implied as to
the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Welder Qualification – EN 287-1 : 2004

WPQ Certificate
Sample

© ALSTOM 2009. All rights reserved. Information contained in this document is provided without liability for information purposes only and is subject to change without notice. No representation or warranty is given or to be implied as to
the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
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