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Consequences of Improper Quality and
Inadequate Durability
• Loss of strength of concrete
• Concrete liable to be easily affected by deterrents
• Corrosion of rebars
• Loss of serviceability
• Unpleasant appearance
• Danger to persons and property
• Expensive repair costs
• Poor perception of concrete as a material
• Poor perception of agencies involved
• Reduction of service life
• External agencies like weathering, attack by natural or Industrial liquids, Gases, bacterial
Growth etc.
• Alkali- aggregate reaction.
• Ingression of moisture/air facilitating corrosion of steel and cracking concrete cover.
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Consequences of
Inadequate Durability
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Consequences of
Inadequate Durability
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Consequences of
Inadequate Durability
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Factors Influencing Durability of Concrete
(IS: 456-2000)
• The Environment
• Type and quality of constituent materials
• Cement content and W/C ratio of concrete
• Workmanship especially in compaction curing – it is very important
• Cover to embedded steel
• Shape and size of the member
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Factors Affecting Durability
Durability depends on two main factors
a) The concrete system &
b) The service environment
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Permeability Vs W/C Graph
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Exposure Condition
Workmanship for
Durable Concrete
Batching
Mixing
Transportation
Placing
Compaction
Finishing
Protection
Curing
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Compaction of Concrete
• Ensuring suitable workability employing appropriate placing and
compaction equipment
• Adequate compaction without segregation
• 1% voids reduces strength by 5%
Criticality of Curing
• Extremely important if the water-cement ratio is low & cement content
is high.
a) Physical –
Temperature, Moisture, alternate wetting and drying, freezing and
thawing
b) Chemical –
Acidic, gaseous, alkaline, corrosive
PHYSICAL ENVIRONMENTS ATTACK
AFFECTING DURABILITY
Physical Environment impacts
Temperature
Significantly affects rate of hydration of cement.
Leads to Plastic shrinkage cracks in fresh concrete
Volume changes and cracking especially in mass concrete
Spalling and disintegration of concrete at higher temperatures > 250ºC (3000c as per
A.M. Neville P-387)
Variation in ambient temperature causes secondary stresses in structures
Chemical Action
When we are dealing with durability, chemical attack which results in
volume change, cracking and consequent deterioration of concrete
become a major cause of concern
Types of Chemical attack
• Sulphate attack
• Alkali aggregate reaction
• Chloride ion attack - Corrosion
• Carbonation
• Acid Attack
• Effect on concrete in Seawater
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1. Sulphate attack
• Sulphate attack denotes an increase in the volume of cement paste in
concrete or mortar due to chemical action between the products of
hydration of cement and solution containing sulphate, and also sodium,
magnesium and Cholorides.
• In hardened concrete, calcium aluminate hydrate (C-A-H) can react with
sulphate salt from outside, product of reaction is calcium sulphoaluminate,
which can cause an increase in volume up to 22.7%
• Rate of sulphate attack increases with a saturated sulphate solution.
• A saturate solution of magnesium sulphate can cause serious damage to
concrete with high w/c ratio.
Sulphate attack
Methods of controlling sulphate attack
• Use SRC (sulphate resisting cement)
• Quality concrete - low w/c ratio, well designed and compacted dense
concrete
• Use of air-entrainment
• Use of puzzolana
• High pressure steam curing
• Use of high alumina cement
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2. Alkali - Aggregate Reaction
• Alkali from cement, reacts with reactive silica (of aggregates) to form
alkali-silica gel of unlimited swelling type.
• The continuous growth of silica gel exerts osmotic pressure within the
concrete.
• This manifests into cracking and bulging of concrete
Occurrence is due to :
1. High alkali content in cement (more
than 0.6%)
2. Reactive silica in aggregate
3. Availability of moisture
Alkali - Aggregate Reaction
• Alkali-aggregate reaction (AAR) is basically a chemical reaction between
the hydroxyl ions in the pore water within concrete and certain types of
rock minerals
• Since reactive silica in the aggregate is involved in this chemical reaction
it is often called alkali-silica- reaction (ASR).
• It is recognized as one of the major causes of cracking of concrete.
• The reaction produces what is called alkali-silica gel of unlimited swelling
type under favorable conditions of moisture and temperature.
• The crack width can range from 0.1mm to as much as 10mm.
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Alkali - Aggregate Reaction
• Alkali content (K2O and Na2O) or what is called soda equivalent.
• This is calculated as the actual Na2O content plus 0.658 times the K2O
content of the clinker.
• It should be less than 0.6 percent by mass of cement.
• Alkalis from all these sources must be included in finding the total
alkalis.
• British standard 5328 : part 1 : 1091 specifies a maximum of 3.0 kg of
alkalis (expressed as soda equivalent) in 1 m3 of concrete in case of
alkali reactive aggregates are used.
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Alkali - Aggregate Reaction
Remedial Measures:
1. Use non-reactive aggregates from
alternate sources
2. Use low-alkali cement
3. Reduce cement content in concrete
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Corrosion
Corrosion is an electro-chemical process
Basic Mechanism :
Different areas of the same steel bar become anode and cathode. The electrical
connection being maintained by pore water, which acts as electrolyte
At the anode, steel releases electron and takes the ionic form
Fe → 2e- + Fe2+
At the cathode, water in presence of oxygen and the released electron forms hydroxyl ions
(OH)-
2O2 + H2O + 2e- → 2(OH)-
2H2O+O24e-=4 (OH-)
Fe++ + -
2(OH) → Fe(OH)2 → Iron Hydroxide (Rust)
Example of Delamination
of Concrete cover
Crack formed due to bursting pressure on
account of rusting of reinforcements
Methods of
Controlling Corrosion
• Limit the chlorides in water, cement, superplastizers, etc to acceptable
levels
• Provide proper cover as per IS norms
• Cover blocks also need to be of good quality
• Concrete should be properly compacted
• Make dense, impermeable / waterproof concrete
• Have protective coatings wherever suitable
• Ensure proper & timely maintenance of structures
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4. Carbonation of Concrete
• Mechanism : Carbon dioxide from the air reacts with calcium
hydroxide to form calcium carbonates
• In the presence of moisture, carbonic acid is formed which reduces
the alkalinity of concrete
• pH value of concrete reduces from 12.5 to 9, thus destroying the
protective layer and exposing the steel to corrosion
• Rate of Carbonation depends upon relative humidity, grade of
concrete, permeability of concrete, depth of cover and time
• Nearly 1 mm carbonation is reported per year in normal M-20 grade
of concrete
Measurement of
Depth of Carbonation
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Carbonation
• The highest rate of carbonation occurs at a relative humidity between 50
and 70 percent.
• Protective coating is required to be given for long span bridge girders,
flyovers, Industrial structures and chimneys. Such as plastic paints
(Impermeable)
• Deep cover plays an important role in protecting the steel from
carbonation.
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Steel in Passivity condition
• Concrete is under continuous attack by aggressive environmental
agencies.
• Good concrete and sufficient cover is the answer for durability
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Acid attack
• But the attack is severe only at a pH value below 5.5.
• At a pH value below 4.5, the attack is very severe.
• Cement compounds are eventually broken down and leached away.
• If acids are able to reach the reinforcing steel through cracks corrosion
can occur leading to further cracking
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COVER TO REINFORCEMENT
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Cover to Reinforcement
(IS 456 – 2000)
Exposure Condition Min Nominal
cover (mm)
Mild 20
Moderate 30
Severe 45
Very Severe 50
Extreme 75
Note :
1) For main reinforcement upto 12 mm dia bar for mild exposures, the nominal cover may be
reduced by 5 mm
2) Unless specified otherwise, actual concrete cover should not deviate from the required
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nominal cover by +10mm or 0mm
Effect of Other materials
• Mineral Oil – usually effects only fresh concrete in their hardening process (petrol,
petroleum distillates etc)
• Organic Acid – have corrosive effect
• Vegetable & Animal oils & Fats – causes deterioration of concrete surfaces due
to their corrosive action
• Action of Sugar – has retarding effect on fresh concrete; has gradual corrosive
effect on hardened concrete
• Action of Sewage – concrete sewers running full remain unaffected; but in
partially filled sewers where hydrogen sulphide gas is evolved & sulphuric acid is
formed, concrete above sewage level gets affected due to corrosive action of such
acids
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Fire Resistance
• The fire resistance is not only dependent upon the type of concrete but
also on the thickness of cover to reinforcement.
• Effect of temperature on the strength of concrete is not much upto a
temperature of about 250oC
• Above 300oC definite loss of strength takes place.
• Portland blast furnance slag cement is found to be more resistant to the
action of fire.
• Light weight concrete stand up better to fire than ordinary concrete.
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Fire Resistance
• Best fire resistant aggregates amongst the igneous rocks are, the basalts
and dolerites less amount of silica.
• Since then decomposition takes place only at a very high temperature of
900oC , Limestone is considered as a good fire resistant aggregate.
• Serious reduction in strength occurs at a temperature of about 600oC.
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Reinforcement
Design Consideration
Bauschinger Effect
Introduction to Structural Design
Structure of a Building
The primary function of a building
structure is to support and transmit
the building loads and forces to the
ground.
• Strength
• Stability
• Economic Value
Structural System
• Made up of many smaller structural sub-systems that work together
to provide a strong, stable, and cost-effective structure.
• Examples of these smaller structural sub-systems include:
o Roof o Framing
o Walls o Foundations
o Floors
SNOW
WIND
Structural Member Forces
Tension – A force that stretches or pulls
apart a member, resulting in the member
elongating.
Compression – A force that squeezes or
presses a member together, resulting in
the member shortening.
Shear – A force that acts perpendicular to
the axis of the member, causing the
internal particles of the member to slide
against each other.
Beam
• A structural element that carries a load that is applied transverse
(perpendicular) to its length.
• Usually a horizontal member that carries a vertical applied load.
• The top fibers of a beam are in compression; the bottom fibers are in
tension.
Cantilever Beam
• A special type of beam that is supported only at one end
• The top fibers of the cantilever are in tension; the bottom fibers are in
compression
Column
A vertical structural element that carries an axial force in compression
COLUMN
Truss
• A structural element that is composed of smaller structural
members typically configured in triangular arrangements
• Some truss members carry a tension force; others carry a
compression force
Arch
KEYSTONE
Vault
©iStockphoto.com
Design Loads
Snow Load
• Force of accumulated snow on a roof
• Specified in building codes (or local building department)
• Depends on
•Location
• Exposure to wind
• Importance of building
• Roof slope
©iStockphoto.com
Design Loads
Hypocenter
Foundation Movements IS 1904
Elastic Axial Shortening
Soil an Fluid Pressures IS 875 Part5
GRADE
Soil Pressure Loads
• Soil adjacent to a structure will apply a
lateral force
• Magnitude increases with depth
BASEMENT
SOIL
Vibration
Fatigue
• Due to repetition of loads
• Impact Load IS 875 Part 5
• Erection Loads IS 875 Part 2
• Stress Concentration effect due to point load and the like
FIRE RESIATANCE
• FIRE RESISTANCE IS 1641, CL 21
Load Types
Concentrated Load
Load Combinations IS 875 PART 5