Beruflich Dokumente
Kultur Dokumente
14 May 2018
INSTRUCTION FOR
THAI VIETJET AIR
MAINTENANCE PROCEDURE
Rev date. 14 May 2018
GENERAL REQUIREMENT
THREE FUNDAMENTALS
GENERAL REQUIREMENT
1) Certificate of Release to Service
No aircraft when used for Commercial Air Transport may fly unless a Certificate of Release to
Service has been issued by an organization …… for maintenance carried out:
• on the aircraft
• or an aircraft component intended for fitment to such an aircraft
“Certifies that the work specified except as otherwise specified was carried out in
accordance with the requirements of the Air Navigation Act and in respect to that
work, the aircraft/ aircraft component is considered ready for release to service”.
Rev date. 14 May 2018
GENERAL REQUIREMENT
CAAT from 1
FAA 8130
EASA from 1
GENERAL REQUIREMENT
CERTIFICATE OF RELEASE TO SERVICE STATEMENT
CRS Statement
Rev date. 14 May 2018
GENERAL REQUIREMENT
CERTIFICATE OF RELEASE TO SERVICE STATEMENT
CRS Statement
Rev date. 14 May 2018
GENERAL REQUIREMENT
2) Maintenance Organization’s Responsibility
This Certificate of Release to Service means that - except as otherwise specified - all maintenance
tasks ordered by the clients to the Maintenance Organization were performed iaw approved data
and the CAAT requirements.
No organization may certify for release to service an aircraft used for HS registration aircraft or a
component intended to be used on unless approved REPAIR STATION CERTIFICATE by CAAT.
(The Civil Aviation Authority of Thailand)
Rev date. 14 May 2018
GENERAL REQUIREMENT
EXAMPLE: CAAT REPAIR STATION CERTIFICATE
Rev date. 14 May 2018
• Erasing and White out with LIQUID PAPER are not permitted on any job cards, worksheets,
reporting sheet including all maintenance record forms.
• Any mistake or no required record made in any job cards, worksheets, shall be CROSSED OUT
with Signature, Date and Personal ID. (or Stamp Authorize Approval).
• Maintenance Data and its revision must be record in Technical Log when perform
Maintenance Tasks.
• When perform the task that require the calibrated tools, the detail of the tools such as
Description, P/N, S/N and Expiry Date must be recorded in Technical Log.
• Any consumable parts that are replaced when perform Maintenance Tasks, must be recorded
in Technical Log.
Rev date. 14 May 2018
• Any inquires in job cards and worksheets regarding tasks or instructions shall be forwarded to
TVJ Representative to investigate that document as necessary.
• All job cards, worksheets and all maintenance reporting sheets performed by Mechanic/
inspector must be properly filled out with:
LAE/ Inspector: Signature and Stamp Authorize Approval or CAAT No. (AMO/MRO) and
Date.
• All inspection results should be written in clearly statement in all job cards, worksheets,
reporting sheets, if required. The abbreviation such as OK and Dash (-) should be avoided.
Rev date. 14 May 2018
REMOVAL/ DISTRIBUTION
TECHNICAL LOG (MR1) PAGES
Yellow copy shall be retained in the folder until MR2 book is consumed and replaced.
NOTE: Airworthiness Defect cannot be allowed to record in Cabin Condition Log. If there is any
Airworthiness Defect in Cabin Condition Log, the defect must be transfer to Technical Log (MR1).
Rev date. 14 May 2018
REMOVAL/ DISTRIBUTION
EXAMPLE: TECHNICAL LOG
VKA(MR1)
A320 ABC ABC 123 01/06/16 1 1
01/06/16
01/06/16
01/06/16
Remove pink copy: Whenever a as entry is made in ‘D’ and/ or ‘A’ columns
Rev date. 14 May 2018
REMOVAL/ DISTRIBUTION
DEFERRED DEFECT LOG (MR2) PAGES
Yellow copy shall be retained in folder until MR2 book is consumed and replaced.
Rev date. 14 May 2018
REMOVAL/ DISTRIBUTION
EXAMPLE: DEFERRED DEFECT LOG (MR2)
A000001 A000002
05/01/17 VENT BLOWER FAN INOPERATIVE 06/01/17
VKC BKK
33-40-10A
D 15/01/17
ABC
ABC
DEF
TVJ
DEF E98
TVJ
E99
REMOVAL/ DISTRIBUTION
TRANSIT CHECK & FUEL RECORD LOG
• Transit Check & Fuel Record has 4 row in 1 page (A,B,C and D). Certifying Staffs shall record
and certify the Transit Check & Fuel Record consequently from A to D (from bottom to top).
• At all Stations, the pink copy must be handed to CRS/ Engineering if present.
REMOVAL/ DISTRIBUTION
EXAMPLE: TRANSIT CHECK & FUEL RECORD LOG
TOP (D)
4
CERTIFICATE OF RELEASE
TO SERVICE STATEMENT
START REMOVE
1 FROM BOTTOM (A)
Rev date. 14 May 2018
DAILY CHECK
DAILY CHECK
Daily Check Inspection must be performed IAW Daily Check Sheet (Form QDF-202T).
Certification of Daily Check Inspection must done in Daily Check Certification Sheet
(Form QDF-202AT)
Rev date. 14 May 2018
DAILY CHECK
EXAMPLE: DAILY CHECK CERTIFICATION SHEET
Rev date. 14 May 2018
WEEKLY CHECK
WEEKLY CHECK
Weekly Check Inspection must be performed IAW Daily Check Sheet (Form QDF-203T).
After carryout Weekly Check Inspection, LAE must record due date in Weekly Check
Schedule (Form TVJ-ENG-F-200)
Rev date. 14 May 2018
WEEKLY CHECK
EXAMPLE: WEEKLY CHECK SHEET
Rev date. 14 May 2018
WEEKLY CHECK
EXAMPLE: WEEKLY CHECK SCHEDULE
Rev date. 14 May 2018
USAGE INSTRUCTIONS
TECHNICAL LOG (MR1)
Enter - part numbers, serial numbers and batch numbers if parts/ materials
used or replaced.
Sign write approval number and dates and stamp the certification column.
Rev date. 14 May 2018
9 10
11 13
14
12
15
16
17
Rev date. 14 May 2018
VKC
A320-214 ABCD ABCD 1234 10/05/18 1 1
10/05/18
REQUIRE PERFORM DAILY CHECK INSPECTION DAILY CHECK CARRIED OUT AS PER QDF202 AT
APU HOURS = 5519 DEF
CYCLES = 6810
TVJ E99
10/05/18
Rev date. 14 May 2018
VKC
A320-214 ABCD ABCD 1234 10/05/18 1 1
10/05/18
REFER WORK ORDER NO.XXXXXX PERFORMED WEEKLY CHECK FOUND SATISFY AS PER QDF203 AT
REQUIRE PERFORM WEEKLY CHECK INSP. DEF
TVJ E99
PCMCIA CARD XXXXXXX A B XXXX XX
10/05/18
REQUIRE PERFORM DAILY CHECK INSPECTION DAILY CHECK CARRIED OUT AS PER QDF202 AT
APU HOURS = 5519
CYCLES = 6810 DEF
TVJ E99
10/05/18
Rev date. 14 May 2018
REQ. RE-INSPECTION OF ALL ENGINE OIL PERFORM RE-INSPECTION OF ALL ENGINE OIL FILLER CAPS
FILLER CAPS ARE CARRIED OUT DEF
TVJ E99
10/05/18
LAE WHO PERFORM OIL UPLIFT MUST
BE THE SAME LAE WHO CERTIFY MR1
Rev date. 14 May 2018
REPLACE MLG WHEEL ASSY NO#1 IAW AMM 32-41-11 PB 401 REV.17 DATE 01 FEB 18
FOUND MLG TIRE NO#1 WORNOUT AND OPERATION TEST BRAKE FAN FOUND SATISFIED
TORQUE WRENCH P/N QD4R400 S/N 0514600610 EXP 27 NOV 18 DEF
ANY CALIBRATION TOOLS
TVJ E99
USED IN MAINTENANCE
MLG WHEEL ASSY C20195162 502961533 4157514188 145948 2649NM
TASKS, MUST BE RECORDED
TAB WASHER (1 EA) 4611345003 N/A N/A RD45502 2649NM 10/05/18
P/N, S/N AND EXPIRY DATE
VKC
A320-214 ABCD ABCD 1234 10/05/18 1 1
10/05/18
10/05/18
Rev date. 14 May 2018
enter in LH column : MR1 number, date, A/C reg. and MEL number , Category, Expire date,
tick Circle yes or no for NTC raised. Name, signature and approval
number.
enter in RH column : MR1 number date and station, Signature and approval stamp, Transfer
the defect to MR1 page for rectification, During hanger checks, transfer
NOTE: Deferred Defect Log (MR2) is used for both Airworthiness Deferred Defect and Non-Airworthiness
Deferred Defect
Rev date. 14 May 2018
1
4
2
6 7 8
Rev date. 14 May 2018
ITEM DESCRIPTION
1 ORIGIN OF DEFECT
2 DESCRIPTION OF DEFECT
3 LOG NUMBER
4 DESCRIPTION ON DEFER FOR RECTIFICATION IN MR 1
5 DESCRIPTION ON DEFECT / SPARES UNDER MONITORING
6 DATE
7 MR 1 NUMBER
8 DETAILS ON DEFECTS/SPARES REQUIRE MONITORING
Rev date. 14 May 2018
DEFERRED DEFECT
EXAMPLE: IN CASE DEFERRED DEFECT- MR1
VKC
A320-214 05/01/17 1 1
05/01/17
DEFERRED DEFECT
EXAMPLE: IN CASE DEFERRED DEFECT- MR2
A000001
05/01/17 VENT BLOWER FAN INOPERATIVE
VKC
IF NTC IS RAISED, MUST CIRCLE “YES”.
33-40-10A
D 15/01/17
CERTIFYING STAFF WHO SIGN
TO DEFER THE DEFECT MUST WHEN THE DEFECT IS CLEARED,
BE THE SAME PERSON THAT MUST CANCEL THE NTC BY
DEF CIRCLE “NO” (OR “YES” IF NTC IS
SIGN IN MR1
DEF STILL OPENED)
TVJ
E99
When Deferred Defect is raised, Certifying Staffs shall record the detail of Deferred Defect in List
of Deferred Defect onboard.
When Deferred Defect is cleared, Certifying Staffs must draw a diagonal line across the item and
write name/ status/ date in the right hand column.
Rev date. 14 May 2018
DEF
VENT BLOWER FAN
B000001 INOPERATIVE C TVJ E99 15/01/17
05/01/17
Rev date. 14 May 2018
DEFERRED DEFECT
EXAMPLE: CLOSE DEFERRED DEFECT - MR1
VKC A 000002
A320-214 06/01/17 1 1
B000001
VENT BLOWER FAN INOPERATIVE REPLACED BLOWER FAN AS PER AMM 21-26-51 (REV 17, DATE 01 NOV 2016) FOUND SATISFY
TORQUE WRENCH P/N QD1R50, S/N 0813500879, EXPIRY DATE 21 AUG 2017 ABC
TVJ E98
DEFECT ENTRY FAN AVIONICS EVT3454HC 16490553 164904147 RD1007 20HQ
O-RING NSA8203-264 N/A N/A RD28354 20HQ 06/01/17
Rev date. 14 May 2018
A000001 A000002
05/01/17 VENT BLOWER FAN INOPERATIVE 06/01/17
VKC BKK
33-40-10A
D 15/01/17
ABC
CERTIFYING STAFF WHO SIGN TO
ABC
DEF CLEAR DEFERRED DEFECT MUST BE
TVJ
DEF
THE SAME PERSON THAT SIGN IN MR1 E98
TVJ
E99
Rev date. 14 May 2018
DEF ABC
B000001 VENT BLOWER FAN INOPERATIVE C TVJ E99 15/01/17 TVJ E98
05/01/17 06/01/17
Rev date. 14 May 2018
• All NTC must carry deletion date or instruction when the NTC is to be cancelled.
• When cancel the NTC, must draw a diagonal line across the notice and write
name/ status/ date in the right hand column.
Rev date. 14 May 2018
VKC
A320-214 05/01/17 1 1
05/01/17
A000001
05/01/17 NAV: ILS 2 FAULT
VKC AIRCRAFT IS DOWNGRADED TO CAT 1 OPERATION
33-40-10A
C 15/01/17
DEF
B000001 NAV: ILS 2 FAULT C TVJ E99 15/01/17
05/01/17
TRANSIT CHECK & FUEL RECORD (Form QDF-102) must complete to release the aircraft to
service before each transit. Transit Check & Fuel Record release statement is at the bottom of
each row. The aircraft cannot be released to dispatch unless Certificate of Release to Service has
been issued.
Each wing tank can contain ≈ 6000 Kg of fuel and the center tank can contain ≈ 6000 Kg of fuel.
The bowser will uplift in LITRES. The figure in LITRES is multiplied with the SG value to get the
fuel uplift in KGs
Note: The SG can change from day to day & station to station. Please ensure the fuel supplier
gives you the SG figure for correct fuel uplift.
Rev date. 14 May 2018
1 2 3 4 5 6 7 8
9
10 11
12 13 14 15 20
16
17 18
19
EXAMPLE
180453281 + 14
PUT FUEL RECEIPT NUMBER CIRCLE UPLIFT OR DEFUEL CIRCLE CAPTAIN OR CRS WHO SIGN
IN THIS AREA DUE TO RELEASE TO SERVICE
THERE ARE NO SPACE TO
PUT
Rev date. 14 May 2018
CRITICAL TASK
The purpose of this procedure is to avoid making similar mistakes on both (or all) units of a
system and, thus, jeopardizing the system and its back up or redundant units. Performing
maintenance in the same manner on both (or all) unit is requirement, but if the maintenance on
the first is performed incorrectly - for whatever reason - any error would be repeated on the next
unit. Critical task is implemented in order to avoid duplicate maintenance actions and prevent
the same error (s) from being repeated on subsequent unit.
A single person cannot perform any identical maintenance work on the similar
critical system tasks involving some element of disassembly.
Rev date. 14 May 2018
If identical actions do occur or cannot be avoided, apply one of the following to avoid
human factor errors.
Engine driven components are considered critical maintenance task. The replacement of
such components in any combination, on more than one engine, is generally regarded as
an identical maintenance action.
At all stations except BKK, when only one person is available to carry out the same tasks then an
additional re-inspection of the work must be carried out by the same person after completion of
all the tasks. An entry is required in the MR1 to indicate such an inspection has been carried out.
EXAMPLE: In the case of removal and re-fitment of Engine oil filler caps, re-inspection of all
engine oil filler caps shall be carried out after the last oil filler cap has supposedly been refitted
The Technical log page shall reflect the certification of the following statement:
“RE-INSPECTION OF ALL ENGINE OIL FILLER CAPS ARE CARRIED OUT”
REQ. RE-INSPECTION OF ALL ENGINE OIL PERFORM RE-INSPECTION OF ALL ENGINE OIL FILLER CAPS
FILLER CAPS ARE CARRIED OUT DEF
TVJ E99
10/05/18
Rev date. 14 May 2018
DUPLICATE INSPECTION
Control systems which are vital to the safety of aircraft are designed to a high level of integrity,
but are also reliant on specific maintenance actions to safeguard that integrity throughout the life
of the aircraft. For this reason, duplicate inspections are required, following initial assembly or
disturbance of such systems, to prevent the possibility of assembly of a single feature leading to
catastrophe.
Control System - A system by which the flight path, attitude or propulsive force of an aircraft is
changed, including the flight, engine and associated operating mechanism.
The following maintenance tasks should primarily be reviewed for their criticality and need
duplicate inspection:
1. Installation, rigging and adjustments of flight controls.
2. Installation of aircraft engines
3. Overhaul, calibration or rigging of components such as engines and gearboxes.
Rev date. 14 May 2018
1. The extent of the inspection adequately covers the degree of system disturbance and;
2. All other Work Order, Task Cards related to the system have been certified.
The essence of the requirement is that one inspection is to be completed and immediately
followed by a second, totally independent one. The person completing the second inspection
must neither assume nor presume that a particular action has been completed by the person
making the first inspection.
Rev date. 14 May 2018
EXAMPLE: DUPLICATED TASK
VKA
A320 ABC ABC 123 01/06/16 1 1
During walk around check found Slat Slat no.5 RH inspection I.A.W. SRM 57-46-21-300-001 (Rev Nov 01,2017)
no.5 RH dent damage at wing RIB found dent dimensions width 2 inch, length 6 inch, deep 0.5 inch and found
station between STA12870/RIB 24 and crack length 1 inch DEF
STA13464/RIB25 TVJ E99
01/06/16
Continued item D1 Replaced Slat no. 5 RH XXXXXXX I.A.W. AMM XXXXXXXXX (Rev.XXXXX)
First inspection Carried out. DEF
TVJ E99
First inspection was performed by LAE E01
Slat XXXXXX A B XXXXXX XXX
01/06/16
Duplicate inspection require for item D1 Second inspection carried out for slat installation I.A.W. XXXXXXXXXX (Rev.XXXX)
Slat replacement ABC
TVJ E98
second inspection was performed by LAE
01/06/16
Rev date. 14 May 2018
RVSM MAINTENACE
Preflight Action
• Review the maintenance entries and related Deferred Defect Log (MR2), NTC forms to
ascertain the condition of equipment required for flight in the RVSM airspace. Ensure that
maintenance actions have been taken to correct defects to required equipment.
• Checks of skin waviness in the area of the static probes shall be accomplished following any
painting, repairs, or alterations, which may affect the surface airflow in these areas.
• Built-In Test Equipment (BITE) testing is not an acceptable basis for system calibrations
(unless it is shown to be acceptable by the manufacturer with the CAAT agreement) and
should only be used for fault isolation and troubleshooting purposes.
• A leak check should be accomplished anytime a quick disconnect static line is broken
Rev date. 14 May 2018
When permitted to release the aircraft to service with the defect deferred for Non RVSM
operation, the Certifying Staff must do the following:
• Add the phrase “RVSM operations are not permitted” in the ACTION TAKEN column of
Technical Log (MR1) after statement about defect rectification.
• Raise a Deferred Defect, add the phrase “RVSM operations are not permitted” and circle YES
in the “NTC RAISED” box in Deferred Defect Log (MR2).
• Add the phrase “Aircraft is NOT approved for RVSM operations due to.... (reason and
details for non-RVSM)” in NTC as per normal procedure.
• Inform aircraft status to OMC and brief Flight Crew of any possible performance limitations.
When the defects related to RVSM operations is cleared, certifying staff will notify flight crew by
writing a note “AIRCRAFT RETURN to RVSM” in Technical Log (MR1). Certifying staff shall also
advise OMC the status of the aircraft.
Note: When occurrence of height-keeping errors occur, Shall be submit to CAAT within 72
hours.
Rev date. 14 May 2018
Downgrade of PBN
When PBN (RNAV and RNP) Navigation System defect that cannot be carried out before aircraft
dispatch, the Certifying Staff shall perform as the following procedure:
• Add the phrase “Aircraft is NOT approved for RNP…. operations” in the ACTION TAKEN
column of Technical Log (MR1) after statement about defect rectification.
• Raise a Deferred Defect, add the phrase “Aircraft is NOT approved for RNP…. operations”
and circle YES in the “NTC RAISED” box in Deferred Defect Log (MR2).
• Add the phrase “Aircraft is NOT approved for RNP…. operations due to” in NTC as per
normal procedure.
• Inform aircraft status to OMC and brief Flight Crew of any possible performance limitations.
Rev date. 14 May 2018
Upgrade of PBN
When PBN (RNAV and RNP) related defect has been carried out and the aircraft can be verified to
return PBN operations for the next flight, Certifying Staff shall perform as the following
procedure:
• CRS should clear the MEL defect and make a clear statement " Aircraft is returned to RNP….
operations "in Technical Log (MR1) to inform Flight Crew or Maintenance Personnel.
• Clear related NTC and Deferred Defect Log (MR2).
• CRS should immediately inform OMC of MEL rectification and RNP status.
Rev date. 14 May 2018
In case of any Technical Occurrence, duty engineer shall submit Technical Occurrence Report
(form QDF036V) (include other necessary document such as Delay Report, MR1, MR2 and etc.) to
QA Division and Engineering Department.
5
6
7
Rev date. 14 May 2018
ITEM DESCRIPTION
1 TYPE OF REPORT (MAY BE SELECTED MORE THAN 1)
2 INFORMATION OF FLIGHT AND OCCURRENCE
3 DETAIL OF OCCURRENCE
4 ACTION TAKEN FOR THE OCCURRENCE
5 MAINTENANCE DATA OR OTHER REFERENCE DOCUMENT
6 DETAIL OF THE COMPONENT THAT CAUSE OF THE OCCURRENCE
7 DETAIL OF THE REPORTER
Rev date. 14 May 2018
In case that aircraft has been delayed more than 15 minutes, Technical Delay Report shall be
submitted (form QDF036V) (include other necessary document such as Delay Report, MR1, MR2
and etc.) to QA Division and Engineering Department.
2
3
4
DELAY REPORT SHALL BE SUBMIT
WHEN THE AIRCRAFT HAS
5 TECHNICAL DELAY MORE THAN
15 MINUTES
6
Rev date. 14 May 2018
ITEM DESCRIPTION
1 DETAIL OF THE FLIGHT
2 DELAY CODE
3 ECAM WARNING OR FAULT MESSAGE
4 DETAIL OF THE DEFECT
5 ACTION TAKEN TO CARRY OUT THE TECHNICAL DELAY
6 DATE OF REPORT AND REPORTER NAME
Rev date. 14 May 2018
In case of SDR occur, operator shall submit Service Difficulty Report (form DOA-AW-015) to CAAT
within 09.00 am. of the following day. In case of the following day is weekend or Public Holiday,
the SDR must be submitted to CAAT on the next office day.
Aircraft Structure:
1. Major aircraft structural damage that requires major repair or deteriorate beyond
manufacturer determination.
2. Cracks, permanent deformation, or corrosion of aircraft structure, if more than the maximum
acceptable to the manufacturer or the Authority.
3. Loss of any external part from the aircraft and cause aircraft emergency landing.
4. Any abnormal vibration or buffeting caused by a structural or system malfunction, defect, or
failure.
Rev date. 14 May 2018
Power Plant:
1. Fire during flight whether the related fire warning system properly operated.
2. An engine exhausts system that causes damage during flight to the engine, adjacent
structure, equipment, or components.
3. Engine shutdown during flight because of flameout.
4. Engine shutdown during flight when external damage to the engine or aircraft structure
occurs.
5. Engine shutdown during flight due to foreign object ingestion or icing.
6. Engines shutdown during flight more than one engine.
7. Loss of thrust sufficient to prevent maintain level flight at a safe altitude.
8. Unselected thrust reversal.
9. The number of engines removed prematurely because of malfunction, failure or defect, listed
by make and model and the aircraft type in which it was installed.
Rev date. 14 May 2018
LIST OF CONTACT
BKK
ENGINEERING DEPARTMENT: vz.eng@vietjetair.com
NAME POSITION PHONE NO. E-MAIL