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  • OPE Calculation RGPS

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    Ranjit Bhandari
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    This document outlines the key factors and calculations involved in determining the Overall Plant Equipment (OPE) efficiency of a manufacturing process. It defines the variables needed such as calendar time, working time, operating time, planned downtime, defective output, total monthly output, and production and quality rates. The OPE efficiency is calculated as the product of the availability rate, performance rate, and quality rate, with each rate defined using the relevant variables such as operating time, actual vs standard production rates, and defective vs total output.

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    OPE Calculation

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    This document outlines the key factors and calculations involved in determining the Overall Plant Equipment (OPE) efficiency of a manufacturing process. It defines the variables needed such as calendar time, working time, operating time, planned downtime, defective output, total monthly output, and production and quality rates. The OPE efficiency is calculated as the product of the availability rate, performance rate, and quality rate, with each rate defined using the relevant variables such as operating time, actual vs standard production rates, and defective vs total output.

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    13 Ansichten1 Seite

    OPE Calculation RGPS

    Hochgeladen von

    Ranjit Bhandari
    This document outlines the key factors and calculations involved in determining the Overall Plant Equipment (OPE) efficiency of a manufacturing process. It defines the variables needed such as calendar time, working time, operating time, planned downtime, defective output, total monthly output, and production and quality rates. The OPE efficiency is calculated as the product of the availability rate, performance rate, and quality rate, with each rate defined using the relevant variables such as operating time, actual vs standard production rates, and defective vs total output.

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    © All Rights Reserved
    Als PPTX, PDF, TXT herunterladen oder online auf Scribd lesen
    Markieren Sie unangemessene Inhalte
    von 1

    Pillar

    OPE Calculation

    A : Calendar time =
    B : Working time = Calendar time – Planned Shutdown time =
    C : Operating time = B-D =
    D: 1 Month’s downtime =
    E: 1 Month’s defective product =
    F: 1 Month’s output = operating time x actual production rate = CXJ=
    H: Quality Rate = (F-E)/F
    I : Standard production rate
    J: Actual Production rate

    T: Availability Rate = C/A X100


    L : Performance Rate = J/I X100

    OPE = T x L x H = _____%

    © Rise Gemba Productivity Solutions 1

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