Coal Yard, Coal Handling System

& Ash Handling System

25 May 2018

Fatimah Shohina Putri

 TABLE OF CONTENTS

I Coal Yard

II Coal Handling System

III Ash Handling System

 FLOW CHART COAL YARD

Stock Weight Paddle

Stockpile
Room Bridge In Feeder

Weight
Bridge Out
 SYSTEM OVERVIEW COAL YARD

Coal Yard an enclosed or open area used

for the storage of coal. The capacity of
this coal yard is about 310,000 tons that
two units can use for 15 days. It is 13 m
high, 50 m wide and 130 m long.

Capacity :
Line 1 : 85,000 ton
Line 2 : 85,000 ton
Line 3 : 70,000 ton
Line 4 : 70,000 ton
Total capacity : 310,000 ton
 COAL SAMPLING AS RECEIVED

Coal Sampling is the process of taking a

portion of sample from all sample that
representative to checked for quality in
laboratory.

There are 2 company for supply coal for

this plant :
1. PT. MAL
2. PT. BBE
 WEIGHT BRIDGE

The function of weight bridge is to

weight of the coal brought before
entering the paddle feeder and after
truck dumping coal.

There are two weight bridge :

1. Weight bridge in
2. Weight bridge out
 PADDLE FEEDER

The Paddle Feeders feed the coal on

the conveyor belt from the Track
hopper at a controlled rate. The function
of paddle feeder to dumping coal
from mine and screening coal size to 30
x 30 cm before transfer to bunker/
stockpile.

Capacity : 300 -1000 t/h

Speed : 500 – 1500 r/min
Quantity : 12 (gates)
: 4 (Hopper)
 FLOW CHART COAL HANDLING SYSTEM
Belt Conveyor 1 Belt Conveyor 2
Paddle Feeder
A/B A/B

Stacker Belt Conveyor

Coal Yard 1 Belt Conveyor 7
Reclaimer #1 3 A/B

Stacker Belt Conveyor

Coal Yard 2 Belt Conveyor 8
Reclaimer #2 4 A/B

Belt Conveyor Coal Crusher Roller Screen Magnetic

5 A/B A/B A/B Separatoar

Magnetic Belt Conveyor 6

Coal Sampling Coal Plough
Separator A/B

Coal Bunker
 SYSTEM OVERVIEW COAL HANDLING

The coal handling system for this plant unit is designed based on 2×
150 MW. The function of the system is to convey the coal to the
coal yard of power plant, and is to process it into suitable coal
granularity for boiler burning, and finally send it to the front coal
bunker of boiler. Equipment in coal handling system includes belt
conveyor, coal crusher and other coal conveying equipment for
completing coal transporting, conveying and crushing process.
 BELT CONVEYOR
Belt conveyor in conveying system will be dual
way, with :
Width of : 1000 mm
Speed of : 2,5 m/s
Capacity of : 600 t/h.

There are eight belt conveyor for transfer coal :

1. Conveyor 1 A/B
2. Conveyor 2 A/B
3. Conveyor 3 A/B
4. Conveyor 4 A/B
5. Conveyor 5 A/B
6. Conveyor 6 A/B
7. Conveyor 7
8. Conveyor 8
 MAGNETIC SEPARATOR

Magnetic separator used to separate

the iron metal from coal. Iron metal
carried on the coal stream will be dra
wn by the electromagnetic field and t
hen attached to the rotating conveyo
r and will fall on the shelter side.
 STACKER RECLAIMER

A stacking is a large machine used to

stack coal to a stockpile
Stacking capacity 1.200t/h (coal).

A reclaiming is a large machine used

to reclaim coal to feed the bunker
Reclaiming capacity 600t/h (coal).
 ROLLER SCREEN

Roller Screen used to filter / separate

large coal with small coal according
to predetermined size. Large coal will
enter the crusher to be destroyed into
smaller coal.

Rated Capacity : 800 t/h

Feed size : ≤300 mm
Discharge size : ≤20 mm
 COAL CRUSHER

Coal crusher are used to crush big

Coals into small pieces of coal or into st
andard size.

Rated Capacity : 800 t/h

Input coal particle size : ≤300 mm
Output coal particle size : ≤20 mm
 BUFFERING DRUM

The function of buffering drum to set

the flow of production before getting
into the conveyor.

Capacity : 600 t/h

 COAL SAMPLING AS FIRED

Coal Sampling is the process of taking a portion of sample

from all sample that representative to checked for quality in
laboratory.
 COAL PLOUGH

Coal plough is the equipment to drop

the coal from the conveyor so that
coal goes into the bunker.

Quantity : 10 (ten)
 COAL BUNKER

Coal Bunker is the last coal shelter

before it is used for burning in the
boiler.

Capacity : ± 2000 ton for one

boiler
Speed : 500 – 1500 r/min
Quantity : Six for two units
 FLOW CHART FLY ASH

Furnace Fly Ash ESP Hopper

Vessel

Dumping Fly Ash

to ash yard Silo
 ASH HANDLING SYSTEM

The ash handling system handles the

ash by bottom ash handling system and
fly ash handling system.

Fly ash is dry ash produced from coal

combustion on the furnace that was
carried along with flue gas catched by
ESP.

Bottom ash is wet ash produced from

burning process in furnace as sand
solids.
 ESP (ELECTROSTATIC PRECIPITATOR)

An electrostatic precipitator (ESP) is a

filtration device that removes fine particles, li
ke dust and ash, from a flowing gas using the
force of an induced electrostatic charge mini
mally impeding the flow of gases through the
unit.

The main device :

1. High Voltage Control
2. Transformers Reclifier
3. Discharge Electrode
4. Collecting Electrode
5. Rapping System
6. Low Voltage Control
 HOPPER

The function of hopper to collecting

Fly ash that drop from collecting
Electrode and discharge electrode to
temporary store ash from ESP before
transfer to fly ash silo.

Quantity : 8 (eight) hopper

 ASH VESSEL SYSTEM

The function of ash vessel system as

temporary storage before go to fly ash
silo.

Capacity:
1. 2 m3
2. 1,5 m3
3. 1 m3
 FLY ASH SILO

Fly ash silo as a temporary storage

area that catched by ESP. Fly ash will
transported using dump truck and
discarded in ash yard.
 FLOW CHART BOTTOM ASH

Furnace Bed Ash Bucket Bottom

Cooler Conveyor ash silo

Dumping
to ash yard
 BED ASH COOLER

The purposes of bed ash silo to cooling

bottom ash from temperature >850oC
to <150oC before being dropped into
bottom ash silo through chain bucket
conveyor.
 BUCKET CONVEYER

Bucket conveyors consist of endless

chains or belts to which are attached
buckets to convey ash in horizontal,
inclined, and vertical paths. Bucket
conveyor used as a bottom ash
transport to bottom ash silo.
 BOTTOM ASH SILO

Bottom ash silo as a temporary

Storage area that has bottom ash coo
led by cooler. Bottom ash will transp
orted using dump truck and discarde
d in ash yard.

Volume : 350 m3
STANDARD FOR EMISSION