HQ S JUN I O R TECHN I CIAN

TRAI N I N G

PT. HINO MOTORSSALESINDONESIA

 DAFTAR ISI
• PEMINDAH DAYA
• CLUTCH / KOPLING
• TRANSMISI
• PROPELLER SHAFT
• DIFFERENSIAL / GARDAN
• FRONT AXLE
• REAR AXLE
• STEERING
• SERVICE BRAKE (SISTEM REM)
• SUSPENSSION
• BAN

PT. HINO MOTORSSALESINDONESIA

PEMINDAH DAYA

PT. HINO MOTORSSALESINDONESIA

 CLUTCH / KOPLING
1. COIL SPRING
CLUTCH PEDAL

PRESSURE PLATE
FLYWHEEL

CLUTCH DISK
RELEASE FORK
RELEASE LEVER
ENGINE SIDE
CLUTCH SHAFT
RELEASE BEARING

CLUTCH COVER

CLUTCH SPRING
SAAT KOPLING TIDAK
BERHUBUNGAN
SAAT KOPLING BERHUBUNGAN
PT. HINO MOTORSSALESINDONESIA
CLUTCH / KOPLING
2. DIAFRAGMA

CLUTCH DISK RELEASE FORK

RELEASE BEARING

DIAFRAGMA SPRING
PRESSURE PLATE

PT. HINO MOTORSSALESINDONESIA

TRANSMISI
 PRINSIP KERJA TRANSMISI
D
GIGI PEMUTAR
(DRIVE GEAR)
A

OUTPUT SHAFT

B C
COUNTER SHAFT

PT. HINO MOTORSSALESINDONESIA

TRANSMISI
 PRINSIP KERJA TRANSMISI

Poros Pemutar
Torsi
Torsi Bertambah

B
Poros
yang
Diputar

PT. HINO MOTORSSALESINDONESIA

TRANSMISI
 KOMBINASI DASAR RODA GIGI

JUMLAH GIGI A< B A= B A> B A < B

C : IDLE GEAR
A A
A A
KOMBINASI C
RODA GIGI B B B B

KECEPATAN B
BERKURANG SEBANDING BERTAMBAH BERKURANG
TERHADAP A

MOMEN B
BERTAMBAH SEBANDING BERKURANG BERTAMBAH
TERHADAP A

ARAH PUTARAN
BERLAWANAN BERLAWANAN BERLAWANAN SEARAH
B TERHADAP A

JENIS REDUKSI LANGSUNG MUNDUR

OVERDRIVE
KOMBINASI (REDUCTION) (DIRECT) (REVERSE)

PT. HINO MOTORSSALESINDONESIA

TRANSMISI
 MX06S specification

Model MX06
Six forward speeds, one reverse
Type
Gear Ratio
1st 7.305
2nd 4.736
3rd 2.738 ?
Gear ratio 4th 1.651
5th 1.000 ?
6th 0.787 ?
Rev. 7.839
?
Oil capacity 8.6L (With power take-off +0.4L)
Lubricant, type API GL-4
Viscosity SAE90

PT. HINO MOTORSSALESINDONESIA

TRANSMISI
 GAMBARAN UMUM TRANSMISI MX06S
Gigi mundur
Gigi 4 Gigi 2 1st-Reverse shift fork
Gigi 5 Gigi 3
Gigi 1 Gigi 6
shift fork gigi 6

Input shaft Output shaft

shift sleeve gigi 6

2ND-3rd shift sleeve
Counter gigi 6
Counter shaft
PT. HINO MOTORSSALESINDONESIA
TRANSMISI
 TIPE CONSTAN MESH

PT. HINO MOTORSSALESINDONESIA

TRANSMISI
 TIPE SYNCHO MESH

SELAMA PERPINDAHAN GIGI

SEBELUM PERPINDAHAN GIGI

INPUT OUTPUT
SHAFT SHAFT
GEAR GEAR
SYNCHRO RING

SESUDAH
PERPINDAHAN GIGI

PT. HINO MOTORSSALESINDONESIA

PROPELLER SHAFT
 GARIS BESAR PROPELLER SHAFT

Propeller shaft Propeller shaft

Differential
Differential

Flange dengan teeth

Beban ringan
PT. HINO MOTORSSALESINDONESIA
PROPELLER SHAFT
 KOMPONEN PROPELLER SHAFT
Lubrication fitting
Cushion rubber

Center bearing
Yoke

Lubrication fitting
Spider
Retainer ring

Yoke
Yoke shaft

Center bearing holder

Needle roller bearing
PT. HINO MOTORSSALESINDONESIA
DIFFERENSIAL / GARDAN
 SPIRAL BEVEL GEAR dan HYPOID GEAR

RING GEAR
PINION GEAR

OFFSET

SPIRAL BEVEL GEAR HYPOID GEAR

PT. HINO MOTORSSALESINDONESIA

DIFFERENSIAL / GARDAN
 SAAT BELOK

PUTARAN
CEPAT

PUTARAN
LAMBAT

RODA RODA
DALAM LUAR
PT. HINO MOTORSSALESINDONESIA
DIFFERENSIAL / GARDAN
 KONSTRUKSI DIFFERENSIAL

DIFFERENTIAL PINION & SHAFT

DIFFERENTIAL CASE
RING GEAR

SIDE GEAR & AXLE SHAFT

PT. HINO MOTORSSALESINDONESIA

FRONT AXLE
 KONSTRUKSI FRONT AXLE

STOPPER BOLT

TIRE
TURNING
KNUCKLE ANGLE

KNUCKLE ARM
KING PIN HUB BOLT

THRUST BEARING HUB

OUTER HUB BEARING

INNER HUB BEARING

OIL SEAL GUIDE

TIE ROD
OIL SEAL
TIE ROD BALL JOINT

PT. HINO MOTORSSALESINDONESIA

FRONT AXLE
 TIPE ELLIOT dan REVERSE-ELLIOT

ELIOT TYPE REVERSE-ELIOT TYPE

PT. HINO MOTORSSALESINDONESIA

FRONT AXLE
 FRONT WHEEL ALIGNMENT

CAMBER KINGPIN ANGLE CASTER

DEPAN

PT. HINO MOTORSSALESINDONESIA

FRONT AXLE
 FRONT WHEEL ALIGNMENT
DEPAN

A
TOE-IN = A - B
PT. HINO MOTORSSALESINDONESIA
REAR AXLE
 GAMBARAN UMUM REAR AXLE
OIL SEAL
HUB BOLT

OUTER HUB NUT

INNER HUB NUT

AXLE PIPE
LOCK PLATE(A)

LOCK PLATE(B)

AXLE SHAFT

OIL SEAL

LOCK NUT

HUB BEARING
PT. HINO MOTORSSALESINDONESIA
REAR AXLE
 JENIS - JENIS REAR AXLE
1) FULL-FLOAT TYPE WHEEL HUB

BEARING

AXLE SHAFT

AXLE HOUSING

2) HALF-FLOAT TYPE

3) 3/4-FLOAT TYPE

PT. HINO MOTORSSALESINDONESIA

STEERING
 STEERING GEAR GEAR BOX

1. BALL NUT BALL NUT

BALL
STEERING
SHAFT
BEARING

TAPER GEAR

SECTOR SHAFT

2. RACK AND PINION TYPE

PINION

RACK

PT. HINO MOTORSSALESINDONESIA

STEERING
3. INTEGRAL POWER STEERING

OIL TANK

OIL PUMP
POWER STEERING
GEAR

DRAG LINK

TIE ROD

OIL TANK OIL PUMP POWER STEERING GEAR

PT. HINO MOTORSSALESINDONESIA

 POWER GEAR BOX (TIPE INTEGRAL)
Reservoir tank Stub shaft
Rotary valve inner

Rotary valve
outer

Oil pump

Power piston

L
Sector

Worm shaft

R
Torsion
bar
PT. HINO MOTORSSALESINDONESIA
SERVICE BRAKE (SISTEM REM)
 FUNGSI REM
MENGURANGI KECEPATAN KENDARAAN/MENGONTROL KECEPATAN KENDARAAN
• DAPAT BEKERJA DENGAN BAIK PADA SEMUA KONDISI
SYARAT : • MEMPUNYAI DAYA PENGEREMAN YANG CUKUP
• GAYA PENGEREMAN TIAP RODA SESUAI DENGAN BEBANYA
• MUDAH DIPERIKSA DAN DISTEL
PRINSIP
KERJA REM • MERUBAH ENERGI GERAK MENJADI ENERGI PANAS
ARAH PUTARAN TEROMOL

PANAS PANAS

WHEEL CYLINDER

PANAS PANAS

BRAKE SHOE
TEROMOL

PANAS PANAS
PT. HINO MOTORSSALESINDONESIA
SERVICE BRAKE (SISTEM REM)
 MACAM – MACAM REM

1) REM UTAMA/KAKI
(SERVICE BRAKE)
• REM HIDRAULIS
• REM PNEUMATIS (REM ANGIN) FULL AIR BRAKE
• REM KOMBINASI
VACUUM SERVO BRAKE
AIR SERVO BRAKE
AIR OVER BRAKE
CENTER BRAKE
2) REM PARKIR
(PARKING BRAKE)
WHEEL BRAKE

EXHAUST BRAKE
3) REM TAMBAHAN
(AUXILIARY RETARDER
BRAKE)

PT. HINO MOTORSSALESINDONESIA

SERVICE BRAKE (SISTEM REM)
 VACUM SERVO

RESERVOIR TANK

VACUUM TANK
MASTER CYLINDER

HYDROMASTER

SAFETY CYLINDER

REAR BRAKE

WHEEL CYLINDER BRAKE SHOE

FRONT BRAKE

PT. HINO MOTORSSALESINDONESIA

SERVICE BRAKE (SISTEM REM)
 AIR SERVO

RESERVOIR TANK

AIR COMPRESSOR

MASTER CYLINDER AIR TANK

SAFETY CYLINDER
AIR MASTER

REAR BRAKE

WHEEL CYLINDER
BRAKE SHOE

PT. HINO MOTORSSALESINDONESIA

SERVICE BRAKE
 AIR OVER

BRAKE VALVE
AIR COMPRESSOR

AIR TANK

BRAKE MASTER

RESERVOIR TANK

BRAKE SHOE
WHEEL CYLINDER

PT. HINO MOTORSSALESINDONESIA

SERVICE BRAKE (SISTEM REM)
 FULL AIR

AIR COMPRESSOR
BRAKE VALVE

AIR TANK

RELAY VALVE

BRAKE CHAMBER
CAM SHAFT

BRAKE SHOE

PT. HINO MOTORSSALESINDONESIA

SERVICE BRAKE (SISTEM REM)
 DIAGRAM SISTEM FULL AIR BRAKE FG

PT. HINO MOTORSSALESINDONESIA

SUSPENSSION
 LEAF SPRING
LEAF SPRING

SHOCK ABSORBER

SPAN

STABILIZER

PT. HINO MOTORSSALESINDONESIA

SUSPENSSION
 COIL SPRING dan TORSION BAR

TORSION BAR SPRING

SHOCK ABSORBER

COIL SPRING

STABILIZER

STABILIZER

SHOCK ABSORBER

PT. HINO MOTORSSALESINDONESIA

SUSPENSSION
 AIR SUSPENSSION / SUSPENSI UDARA

Bag Air spring Shock absorber

Leveling valve
Bag Air spring

Stabilizer
Stabilizer

Shock Absorber

SUSPENSI DEPAN SUSPENSI BELAKANG

PT. HINO MOTORSSALESINDONESIA

SUSPENSSION
 SHOCK ABSORBER
FUNGSI : UNTUK MENYERAP GETARAN SAAT PEGAS MENERIMA
KEJUTAN DARI PERMUKAAN JALAN

TANPA SHOCK ABSORBER

DENGAN SHOCK ABSORBER

AMPLITUDO

WAKTU

EFEKTIFITAS SHOCK
ABSORBER
PT. HINO MOTORSSALESINDONESIA
SUSPENSSION
 PRINSIP KERJA SHOCK ABSORBER

CYLINDER

VALVE OIL

ORIFICE
PISTON

PT. HINO MOTORSSALESINDONESIA

SUSPENSSION
 STABILIZER BAR

PT. HINO MOTORSSALESINDONESIA

BAN
 STRUKTUR
TREAD

SHOULDER

CARCASS
SIDEWALL (CORD)

BEAD WIRE

BEAD

PT. HINO MOTORSSALESINDONESIA

BAN
 TUBELESS TYPE

LINER

+
BEAD WIRE CHAMFER

TIRE WHEEL

RIM VALVE

PT. HINO MOTORSSALESINDONESIA

BAN
 TUBE TYPE

+ + + +

TIRE TUBE FLAP WHEEL SIDE RING

PT. HINO MOTORSSALESINDONESIA

BAN
 PERBEDAAN BAN BIAS DAN TUBLESS

PT. HINO MOTORSSALESINDONESIA

BAN
 KODE BAN

JENIS BAN CONTOH KODE BAN

Denga Ban Bias 10.00 - 20 - 14PR
n Ban
Dalam Ban Radial 10.00 - 20R - 14PR
Ban Bias 11 - 22.5 - 14PR
Tubeless
Ban Radial 11 R 22.5 - 14PR
Ban Ultraflat Radial 225/70 R22.5 140 / 137J

PT. HINO MOTORSSALESINDONESIA

BAN
 MEMBACA KODE BAN Lebar ban
Metode JIS
(1) Ban dengan ban dalam
10.00 R 20 - 14PR
Tinggi ban

Kekuatan ban (ply rating)

Diameter rim(inchi)
Konstruksi Radial

Diameter Rim

Diameter luar
Lebar ban (inchi)
(2) Ban Tubeless
11 R 20.5 - 14PR

Kekuatan ban (ply rating)

Diameter rim (inchi)
Konstruksi Radial
Lebar Ban (inchi)
PT. HINO MOTORSSALESINDONESIA
BAN
 MEMBACA KODE BAN
LEBAR BAN
Metode ISO
(3) Ban Ultraflat Radial

225 / 70 R 20.5 - 140 137 J TINGGI BAN

Simbol kecepatan

DIAMETER LUAR
Index muatan

DIAMETER RIM
(roda ganda)
Index muatan
(roda tunggal)
Diameter rim(inchi)
Konstruksi Radial
Rasio Ketebalan (Flattening) %
Lebar ban (mm)

PT. HINO MOTORSSALESINDONESIA

BAN
 PR ( Ply Rating) / KEKUATAN BAN

PT. HINO MOTORSSALESINDONESIA

BAN
 RASIO KETEBALAN (aspek ratio)

Lebar ban (W)

225 / 80 R 17.5 - 14PR

Kekuatan ban
Diameter rim (inchi)
Tinggi ban (H) Konstruksi radial
Flattening ratio
Lebar ban (mmi)

PT. HINO MOTORSSALESINDONESIA

BAN
 POLA TELAPAK BAN (tread pattern)

RIB LUG LURUS LUG MIRING

BLOCK KOMPOSITE
(KOMBINASI)

PT. HINO MOTORSSALESINDONESIA

PT. HINO MOTORSSALESINDONESIA