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Magelis IIoT Edge Box

Enabling the digital revolution in Industry

Presented by Mark Pitout – Industry BU Solutions Architect

Confidential Property of Schneider Electric


Magelis Edge Box: 1 Industry Digital Transformation

• Node-RED IoT Platform 2 Simple Every Day IoT Examples

• Machine-to-Cloud & Machine-to-Machine


communication 3 Magelis Edge Box – Offer Overview

• Secure Connect Advisor 4 Examples of IIoT application with Node-RED

• Augmented Operator Advisor


5 More than “Just Pushing Data to the Cloud”
• Multi-Display Adaptor
6 Product Information and Support

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1 Industry Digital Transformation

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Industry digital transformation
New digital technologies open unprecedented opportunities for efficiency & productivity in the industry

Empowered Users Optimized Assets Agile Operations Digitized Products

What: Empower workforce with What: Improve return on capital What: Business agility via control What: Access new business
relevant business insights invested in assets at the enterprise level opportunities in the digital
economy
How: Extract insight from operating How: Analytics, secondary How: Local OT autonomy, How: Multi domain expertise,
data, present via mobile/ sensing, cloud, predictive/ global IT connectivity digital exchange
wearable devices. preventative maintenance
Benefits: Benefits: Benefits: Benefits:
• Better decisions-improved • Reduce unplanned downtime • Improved productivity • Social responsibility
efficiency/safety/profitability • Maintenance cost reduction • Reduced time-to-market • End-to-end traceability
• User-centric experience • Lower energy consumption • Increased top line • New business/ increased top line
• Ready for next gen. workforce • Improved customer satisfaction

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EcoStruxure for Industry
Schneider Electric’s IoT-enabled, plug-and-play, open, interoperable architecture and platform
enabled through the Magelis Edge Box, at the Edge Control level

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Magelis Edge Box for IIoT solutions
The Edge Box in a nut shell….

Magelis iPC and Magelis Edge Box delivers:


• A versatile, industrial design with multiple hardware and software
combinations answering both Industrial PC and IIoT wiring needs:
Apps,
Analytics & ‒ Configurable hardware for control systems, running with versatile
EcoStruxure Wonderware Other applications
Services Advisor Online (Cloud, ERP, MES, CMMS…) software like the EcoStruxure Machine SCADA Expert
‒ Supporting Node-RED parallel wiring model for the Industrial
End-to-end Cybersecurity

SCADA server
with SQL or OPC UA Internet of Things, not interfering with the automation system

MQTT or OPC Node-RED


• Highly secured at the Edge Control level, to enable communication
UA as a parallel from connected products on the shop floor, to the required software
Edge on local wiring
HMI/SCADA
applications on the top floor
Control model
• Enables Asset performance enhancement, by easily sharing
information at the Edge Control level, and to the cloud.

Connected
Products

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2. Simple Every Day IoT Examples

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Simple Every Day IoT Examples
IoT in my daily life
3rd party
Apps & analytics
Analytic
s

On person
Edge dashboar
Control d and
analytics

Connect
ed
Device

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Simple Every Day IoT Examples
Raspberry Pi
Applications:
• Desktop PC
• Web Server
• Wireless Print Server
• Network Attached Storage Server
• Media Center / Smart TV
• Retro Gaming Machine
• Robotics Controller
• Home Automation
• Stop Motion / Time Lapse Camera
• Motion Capture Security System
• Twitter Bot
• Many more……

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3. Magelis Edge Box – Offer overview

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Magelis Edge Box & Node-RED
To wire the Internet Of Things

Apps, Analytics &


Connected products (OT) Magelis Edge Box
Services (IT/Cloud)

OPC UA
MES API

Modbus
(Schneider Node)
CMMS API
Node-RED
UMAS Simple graphical web
(Schneider Node)
tool, to easily design Wonderware RSP
APM
communication data online WW on’line
flows from OT to IT (Schneider Node)
Protocols…

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A typical Node-RED flow (program)

Collecting data from your connected device and sending it to a cloud platform
like Azure IoT hub or Aveva Insight is as simple as dragging a few nodes onto
the page and connecting them to each other.

You don’t have to be a Software guru to understand and use Node-RED.

Node-RED is open source with several online tutorials and forums


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Magelis Edge Box Key Features
Edge Control for EcoStruxure Machine and EcoStruxure Plant

Smart Design &


Asset Performance Cybersecurity
Engineering
Configurable hardware IIoT wiring with Node-Red ISA/IEC-62443 approved
• Limited number of main units with • Simple graphical web tool, to easily • Cybersecured by design, according to
Features

millions of possible combinations, to fit design communication data flows, the international standards
all requirements for industrial control making the Industrial Internet of Things • End-To-End Cybersecurity for Machine
and IIoT. Industrial design fleet management, with secured
Versatile to Edge Control software • For the most demanding industrial remote connections
• Open Operating Systems to run any applications in the field
software
• For engineering by Automation people

• Shorten time to implement • Leverage operator reactivity for • System security to protect data and
Benefits

• Best fit application business maximization assets


• Consistency of operator workstations • Asset reliability and optimization • Ensured business continuity
• Designed for fast and easy • Predictive maintenance thanks to
maintenance and replacement advanced analytics
• Control system sustainability

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Magelis Edge Box – Offer overview
Configurable design, versatile and scalable

Modular Display
Magelis Modular iPC
CPU Operating System 12”, W12”, 15”, W15”, Node-RED
and Magelis Edge Box
W19”, W22”

HMIBMP Performance Intel i7


Windows*
HMIBMU Universal Intel Celeron

Windows 10
HMIBMO Optimized NEW Intel Atom
IoT Enterprise

Windows 10
HMIBMI Basic NEW Intel Atom
IoT Enterprise

HMIBSC Core NEW ARM A53 Linux Yocto -

HMIDAD Display Adapter


- - -
(Remote monitor)

* WES7, Windows 7, 8.1, 10 Enterprise (Node-Red validated with Windows10 only)

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Magelis HMIBSC (Core) NEW

• Qualcomm ARM Cortex-A53 Quad core up to 1.2 GHz


• 1/2Gb RAM, 2x Ethernet, 1x COM RS232/432/485, 2x USB, 1x HDMI (for
configuration only),
• 8/64Gb eMMC (soldered), 1 SD card slot, 1x mini PCIe slot and 1x M.2 slot for
expansions**, antennas connectors
• Wifi***, Bluetooth, 8x GPIO

C/C++ Node-RED • Secured password boot and optional TPM for Cybersecurity
compiler*
• Book mount, Wall, Din rail
Linux Kernel
(including BSP, similar as drivers)
• 0-50°C, UL IT, CCC, conformal coating for dedicated model
Software stack

*Software Development Kit, for customization by skilled developers only. Documentation on request to Customer care center, with limited support.
**For expansion cards Cellular 4G and Analog I/Os.
*** Wifi (global certifications except Korea).

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Magelis HMIBMI (Basic) NEW

• Intel Atom “Apollo lake” E3930 Dual Core 1.8 GHz fanless
• 4Gb RAM, 2x Ethernet, 1x COM, 2x USB, 1x DP (working with modular display
HMIDM mounted)
• 64/128Gb eMMC (soldered), 1x mini PCIe* slot, antennas connectors
• UEFI secured boot and optional TPM for Cybersecurity
• Book mount, Wall, Din rail and Panel PC (with Display HMIDM)
• 0-50°C, UL IT, CCC, conformal coating for dedicated model, optional UPS…

* For Mini PCIe cards requiring Optional interface or not: Cellular, Wifi, Saved RAM, COM, USB, Audio, Video, Fieldbus, I/Os…

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Magelis HMIBMO (Optimized) NEW

• Intel Atom “Apollo lake” E3930 Dual Core 1.8 GHz fanless
• 4/8Gb RAM, 2x Ethernet (supporting real time), 2x COM, 4x USB, 2x
DP (both working with modular display HMIDM mounted)
• 64/250Gb M.2 SSD, 1x mini PCIe slot (without optional interface*),
antennas connectors
• UEFI secured boot and optional TPM for Cybersecurity
Regular Expandable
• Book mount, Wall, Din rail and Panel PC (with Display HMIDM)
• 0-55°C, UL Industrial Control, UL Hazardous Location, IECEX ATEX,
CCC, conformal coating (dedicated model), optional UPS…
• Expandable model with HDD/SSD 2,5” slot and optional interface for
Regular and Expandable Mini PCIe*
expandable
* Mini PCIe cards not requiring Optional interface (no external connector): Cellular, Wifi, Saved RAM…
Mini PCIe cards requiring Optional interface: COM, USB, Audio, Video, Fieldbus, I/Os…

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4 Example of IIoT application with Node-RED

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• Car manufacturer in France
• Coffee roaster plant in France
• Powertrain plant in France
Example of IIoT application with Node-RED •

Schneider Smart Factory in Carros/Nice France
Schneider Smart Factory in India

#1 – Plant modernization

Light connection of existing assets to MES Plants


management
• For drifts analysis, checking correlation on production
variables and manufacturing orders Manufacturing
Manufacturing
Execution System
Process engineer
• Mainly for middle size industrial companies with limited
budget for IIoT and IT connections SQL
SCADA
Server
• Complementary data, for better traceability or production
steering, collected through additional nonintrusive MES specific or
wireless sensors for energy consumption, T°, humidity, OPC UA Node.
Data management
products counting…
Automation with “sequencing”
• Production batch benchmark, thanks to “sequencing” at engineer for batches
the Edge level to collect data for each lot
• Simple solution for non-IT specialists, saving expenses Local Dashboards
and crew time, to manage securely production or
maintenance information Connected products

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• Food & Bev. manufacturing global
• Clean rooms for healthcare items manufacturing
• Water treatment in Canada
Example of IIoT application with Node-RED •

Schneider Smart Factory in Le Vaudreuil France
Schneider Smart Factory in India

#2 – Process & manufacturing optimization

Energy, production and assets management across Plants


plants and locations management

• Process improvement insights and actionable data: Manufacturing Wonderware


Process engineer Online
‒ Parallel wiring model, not interfering within the control
system SQL
SCADA
Server
‒ Wonderware Online connector to the Cloud
‒ EcoStruxure Augmented Operator Advisor Wonderware
online Node and
• Cybersecured industrial automation system, compliant to Augmented
ISA/IEC 62443 Automation
Operator server
engineer
• For most demanding environments, certified for
hazardous locations
Augmented
Operator

Connected products

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• Car manufacturer in France
• Schneider Smart Factory “Les Alpes” in France
Example of IIoT application with Node-RED • Schneider Smart Factory in Le Vaudreuil France

#3 - Predictive maintenance

CMMS connection of existing assets, for Plants


non-IT specialists management

• Simple solution for non-IT specialists, mainly in middle Manufacturing CMMS,


size industrial companies, with limited budget for IIoT engineer SQL, Excel…
and IT connections
SQL
• CMMS connection to maintenance systems or crew Server
SCADA

(CMMS, SQL, Excel..) to reduce machine stops, by


Node for IT & field
identifying unexpected machine behavior and anticipate devices connect.
maintenance intervention Data management
• Notifications from operators and sensors as well as Automation and analytics for
behavior prediction in machines (eg: rotating machines): engineer vibration analyses

‒ Vibration analyses from ACOEM wireless sensors


(CAPP partner), according to machine load and
speed machines
‒ Machines with AC Motor (with or without Variable Connected products ACOEM
Frequency Drives) Wireless sensors

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• Boilers manufacturer in France for global
• Micro-solar and hydro systems manufacturer in
Example of IIoT application with Node-RED Germany for global

#4 – EcoStruxure Machine Advisor: Digital Service platform for Machine Builder

• EcoStruxure Machine Advisor is our cloud-based Fleet


management
services platform, enabling machine builders to track and
monitor operating machines worldwide. This helps to Maintenance and
Machine Advisor
support the machine operators in optimizing the Services engineer
operational efficiency.
• EcoStruxure Machine Advisor is a web-based platform Secure
that help machine builders to: Connect
‒ Localize and manage your machine fleet HMI HMI HMI

‒ Track machines: assign data for documentation,


machine history and service planning
‒ Monitor machine performance and log
operational data Automation
‒ Troubleshoot and fix machines with cloud-based engineer
software tools
• Secured remote connections with EcoStruxure Secure
Connected Connected Connected Local
Connect Advisor products products products Dashboards

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5 More than “Just Pushing Data to the Cloud”

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EcoStruxure™ Secure Connect Advisor
Introduction
The solution is built for the Industrial Internet of
Customer Things (IIoT) and designed inline with the Schneider
Account
Electric’s EcoStruxure architecture.
The human-machine interface (HMI) is a service
enabler for end-to-end cybersecure access to your
asset.
Expert Embedded in the HMI, ready to use for MagelisTM
GTU, GTO, and industrial PC’s (incl. IIoT Box).
Experts securely use a programming tool of their
existing equipment to diagnose, troubleshoot or repair
Asset equipment as if they are on site, allowing firmware
and application download. Industrial tool.

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Magelis iPC as Thin Client in EcoStruxure
Windows client, Web client and APP client

Web server Web server Web server

Apps,
Analytics &
Services EcoStruxure Advisor Wonderware On’line Other applications (Cloud, ERP, MES, CMMS…)
Dashboards
End-to-end Cybersecurity

APP
Web server Internet server
browser for
Server: SCADA, APP client
Web client
batch scheduler…
Edge Win 10 client
Control for SCADA,
Batch… client
Dashboards

Web server Web server

Connected
Products
Web server Web server

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Multi-Display application in Machine lines
At the Edge of EcoStruxure

Up to 4 displays
Host PC
100m 100m 100m 100m

① Display ④ Display

Box PC

adapter adapter adapter adapter

Transmitter Receiver Transmitter Receiver Transmitter Receiver Transmitter Receiver

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Magelis iPC and IIoT Box – Cyber Security approved
According to ISA/IEC-62443, for secured Industrial Automation and Control Systems

Apps, • Designed according to standard recommendations (security analyses,


Analytics & threat model and tests, user documentation…)
Services
• Hardware encryption (OS, storage, passwords…) with Trusted
End-to-end Cybersecurity

Platform Module and Windows Bit-locker


• Secured boot and Secured Operating Systems settings (passwords,
Edge
patches…)
Control
• Node-Red as a parallel wiring model not interfering with automation
Cyber security
• Mac Afee white listing
approved
• Benefit of existing IT/OT infrastructure security (Firewalls, VPN,
intrusion detection system, network segmentation...)
Connected
Products • EcoStruxure Secure Connect Advisor, for remote connections…

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5 Product Information and Support

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Product Information and Support
What are the preferred order processing methods? Who can give technical sales support? Who
services the offers?

Service Manager
Solutions Architect
Product Application /

CCC
Leadership Member

Product Manager
Mark Pitout CCC - Customer Care Center
Joe Von Aulock Renaldo Petersen
mark.pitout@se.com - Price and Availability Willem Du Preez
- Orders, deliveries
+27-11-046-2036 - Returns, Complains
joe.von-aulock@se.com renaldo.petersen@se.com
Tel: +27-11-230-5880 willem.du-
Guy Eales 0861 300 222 preez@se.com
+27 112546582 +27-11-254-6963 guy.eales@se.com Fax: +27-11-254-6700 or 6704

+27-11-254-6422 +27-11-046-2094
Orders/General enquiries: za-
ccc@schneider-electric.com
Quotations: za-
quotes@schneider-electric.com
Returns: za-
returns@schneider-electric.com

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