6.WIS5 Plate Samples With Symbols For Each Imperfections Step by Step Identification

CSWIP Welding Inspection
TWI Training & Examination Services
Introduction
TWI Training & Examination

Services
01/09/2019 1 OF 26
Course Reference WIS5
World Centre for Materials Joining Technology Copyright © 2007, TWI Ltd
Welding Inspection
Practical Plate Exercise

01/09/2019 2 OF 26
Plate Sample 6A Cap
Welding Process MMA (SMAW)
?
Incomplete Filled Groove
?
Porosity Lack of
?
fusion
Slag Cap Undercut Cap Undercut
?
Inclusion Intermittent? ?
Intermittent
Cap Undercut
Intermittent ? ?
Arc Strike
?
Arc Strike
Note: spatter and surface slag requires removal, arc strikes require blending and crack detection
01/09/2019 3 OF 26
Plate Sample 6A Root
Excess
?
Penetration
Excess
?
Penetration
?
Gas Pore
Root Undercut
?
Linear Misalignment
?
Surface Slag Lack of Root
? ?
Fusion
Note: Spatter and surface slag require removal
01/09/2019 4 OF 26
Plate Sample 6B Cap
?
?Porosity Lack of Sidewall
?
Lack of Sidewall Fusion Fusion ?
?
Surface Slag
Overlap and Excess Cap Height Full Weld Length ?

Note: Surface slag requires removal and poor toe blending full weld length
01/09/2019 5 OF 26
Plate Sample 6B Root
? ?
Slag Inclusion
Crater Pipe
?
Lack of Root Fusion
?
Lack of Root ?
Lack of Root Fusion
Penetration
01/09/2019 6 OF 26
Plate Sample 6C Cap
Welding Process FCAW
Incomplete
?
Cap Undercut
Filled Groove +
Lack of
Sidewall
Surface slag & Spatter ? ?
Fusion Longitudinal
?
Crack
?
Slag Inclusion
?
Incomplete Filled
Groove + Lack of
Sidewall Fusion + Cap
Undercut Intermittent
Note: Spatter and surface slag requires removal

01/09/2019 7 OF 26
Plate Sample 6C Root
Welding Process FCAW
Mechanical Damage
?
Burn Through
? Poor Stop/Start + Lack of
?
Root Penetration
?Excess Penetration
?
Lack of Root Fusion
Lack of Root Fusion

?
01/09/2019 8 OF 26
Plate Sample 6D Cap
?
Porosity
Incomplete
?
Filled Groove
Excess Cap Cap Lack of Sidewall Cap
Height ? ?
Undercut ?
Fusion ?
Undercut
?
Overlap between Capping Passes
Note: Excess cap height and poor cap profile throughout.

01/09/2019 9 OF 26
Plate Sample 6D Root
?
Mechanical Damage
?
Lack of Root Fusion
Lack of Root Fusion

?
01/09/2019 10 OF 26
Plate Sample 6E Cap
Lack of
?
Sidewall
Fusion
Cap Undercut Intermittent ? ?
Cap Undercut Intermittent
?
Excess Cap Height
?
?
01/09/2019 11 OF 26
Plate Sample 6E Root
?
Poor Stop/Start + Crater Pipe ?
Lack of Root Fusion
?
Lack of Root Fusion
?
Root Undercut
?
Excess Root Penetration
?
Excess Root
Penetration
?
Crater Pipe
?Lack of Root
fusion
01/09/2019 12 OF 26
Plate Sample 6F Cap
Mechanical
Damage
?
?
Lack of Sidewall fusion
?
Crater pipe
Poor Toe Blend

? ?
Lack of Sidewall Fusion + Incomplete Filled Groove
Arc
?
Tack Weld ?
Strikes
Note: Arc strikes require blending and crack detection

01/09/2019 13 OF 26
Plate Sample 6F Root
Poor Stop/Start + Lack of Root

?
Penetration + Crater Pipe ?
Blow Hole
?
Arc Strikes Lack of Lack of
Mechanical Damage + Root
?
Lack of Root Fusion ?
Fusion ?
Root
Fusion
?
Lack of Root Fusion
?
Arc Strikes
Arc Strikes
?
Note: Arc strikes require blending and crack detection
01/09/2019 14 OF 26
Plate Sample 6G Cap
?
Parent Material Damage
?
Arc Strikes
?
Arc Strikes
Lack of Sidewall Fusion +
?
?
Poor Toe Blend + Excess Cap Height
Porosity
?
Note: Arc strikes require blending and crack detection, seek advise on parent material damage
01/09/2019 15 OF 26
Plate Sample 6G Root
Parent material
?
gas cavities
?
Plate corrosion
?
Poor Stop/Start
?
Lack of Root Fusion
?
Crater pipe ? slag
Surface
Surface Slag?
Linear Misalignment
?
Note: Surface slag requires removal, plate corrosion requires wire brushing
01/09/2019 16 OF 26
Plate Sample 6H Cap
Incomplete Filled Groove ? ?

Arc Strikes ? ?
?
Arc Strikes
Slag Inclusion Arc Strikes
Arc Strikes
?
Cap Undercut Intermittent ?
Cap Undercut
?
Arc Strikes
?
Note: Parent plate damage throughout, seek advice. Arc strikes require blending and crack detection.
01/09/2019 17 OF 26
Plate Sample 6H Root
?
Crater pipe
?
Excessive root penetration
Linear misalignment +
?
lack of root fusion
Lack of root fusion

?
? Poor stop/start
?
Lack of root fusion ?
Arc strikes
Arc strikes
Note: Arc strikes require blending and crack detection, Seek advise on parent material damage
01/09/2019 18 OF 26
Plate Sample 6I Cap
? ?
Spatter
Cap undercut
?
Arc strikes
?
Poor toe blend full weld length
Note: Arc strikes require blending and crack detection. Spatter requires removal.
01/09/2019 19 OF 26
Plate Sample 6I Root
Arc strike
?
Lack of root penetration ?
Burn through
?
Poor stop/start ?
?
Linear misalignment
?
Lack of root penetration ?
Lack of root fusion
?
Mechanical damage Lack of root fusion
+ poor stop/start
?
Note: Arc strikes require blending and crack detection, Seek advise on parent material damage
01/09/2019 20 OF 26
Plate Sample 6J Cap
Suspect crater cracking
?
Cap undercut ?
Arc strikes
?
Cap undercut
Porosity?
Cap undercut intermittent

?
Cap undercut
?
Note: Material damage throughout, seek advice. Arc strikes require blending and crack detection.
01/09/2019 21 OF 26
Plate Sample 6J Root
?
Mechanical damage
?
Lack of root fusion
?
lack of root fusion
Lack of root penetration

?
lack of root fusion
?
Note: Material damage seek advice on course of action.

01/09/2019 22 OF 26
Plate Sample T4 Cap
Mechanical damage
?
?
Cap undercut ?
Cap undercut
Spatter/irregular cap profile

?
Note: Grinding marks throughout seek advice on course of action. Excess cap height & poor cap profile
throughout.
01/09/2019 23 OF 26
Plate Sample T4 Root
Root undercut
?
Arc strike
?
intermittent
?
Lack of penetration intermittent
?
Ground flush root
01/09/2019 24 OF 26
Plate Sample H8 Cap
?
Surface slag
?
Arc strikes
Mechanical
damage
? ?
?
Mechanical
damage ?
Note: Mechanical damage seek advice on course of action. Excess cap height and poor cap
profile throughout. Arc strikes require blending and crack detection.
01/09/2019 25 OF 26
Plate Sample H8 Root
?
Arc strike ?
Lack of root
fusion
?
Lack of root ?
Spatter
?
Lack of root
fusion
?
Lack of root
fusion
fusion
Spatter ?
Root undercut intermittent
?
Note: Arc strikes require blending and crack detection. Spatter requires removal
01/09/2019 26 OF 26

6.WIS5 Plate Samples With Symbols For Each Imperfections Step by Step Identification

Hochgeladen von

Dokumentinformationen

Originaltitel

Copyright

Verfügbare Formate

Dieses Dokument teilen

Dokument teilen oder einbetten

Freigabeoptionen

Stufen Sie dieses Dokument als nützlich ein?

Sind diese Inhalte unangemessen?

Copyright:

Verfügbare Formate

6.WIS5 Plate Samples With Symbols For Each Imperfections Step by Step Identification

Hochgeladen von

Copyright:

Verfügbare Formate

CSWIP Welding Inspection

TWI Training & Examination Services

TWI Training & Examination

Practical Plate Exercise

Note: Spatter and surface slag require removal

Overlap and Excess Cap Height Full Weld Length ?

Note: Spatter and surface slag requires removal

Lack of Root Fusion

Note: Excess cap height and poor cap profile throughout.

Lack of Root Fusion

Poor Toe Blend

Note: Arc strikes require blending and crack detection

Poor Stop/Start + Lack of Root

Incomplete Filled Groove ? ?

Lack of root fusion

Suspect crater cracking

Cap undercut intermittent

Lack of root penetration

Note: Material damage seek advice on course of action.

Spatter/irregular cap profile

Das könnte Ihnen auch gefallen