Beruflich Dokumente
Kultur Dokumente
Dr.MOHAMMED THANZIL
BDS
INTRODUCTION
• AN AMALAM IS AN ALLOY THAT CONTAINS MERCURY.
• BASED ON Cu CONTENT
• LOW Cu ALLOY
• LESS THAN 6% Cu.
• HIGH Cu ALLOY
• MORE THAN 6% Cu.
• LATEST ALLOYS CONTAINS 13-30% Cu{ AT EXPENSE OF Ag}
• BASSED ON Zn CONTENT
• Zn CONTAINING ALLOY
• MORE THAN 0.01% OF Zn.
• Zn FREE ALLOY
• LESS THAN 0.01% OF Zn.
FUNCTION OF EACH
COMPONENT
• SILVER(Ag)-65%
• INCREASES SETTING EXPANSION AND STRENGTH.
• TIN(Sn)-29%
• HELPS IN AMALGAMATION.
• DECREASE EXPANSION
• COPPER(Cu)-5%
• IT GIVES STRENGTH, HARDNESS & SETTING EXPANSIOIN.
• REDUCES LOW EDGE STRENTH.
• ZINC(Zn)-1%
• IMPROVES LONGIVITY OF ALLOY.
• HELPS TO SMOOTH MANUFACTERING OF ALLOY POWDER.
• ACTS AS DEOXIDISER, WHICH IS OXYGEN SCAVENGER MINIMIZES
FORMATION OXIDES OF OTHER ELEMENTS DURING MELTING.
• MERCURY(Hg)
• FORMS WORKABLE MASS.
• PALLADIUM
• WHITENS AMALGAM
MANIFACTURE OF ALLOY
• LATHE CUT ALLOY [IRREGULAR OR NEEDLE LIKE]
• Ag & Sn INGOT IS 1ST ANNEALED TO UNIFORM PHASE.
• INGOT IS COOLED SLOWELY.
• PHASES SOLIDIFY.
• HEAT TREATMENT [HOMOGENIZING ANNEALING]
• 400ºC FOR 6-8Hrs.
• GRIND, THEN MILL TO 25-50ų
• PARTICAL TREATMENT TO RELEASE STRESSES OF GRINDING
DONE AT 60º-100ºC FOR1-6 Hrs OR ACID WASHED. {TO REDUCE
REACTIVTY OF ALLOY POWDER}.
• SPHERICAL ALLOYS [ATOMIZATION]
• LIQUID Ag3Sn IS ATOMIZED INTO FINE SPHERIACAL DROPLETS OF
METAL IN A CHAMBER FILLED WITH INERT GAS.
• SPHERICAL PARTICALS SOLIDIFIES.
• SPHERICAL PARTICALS IS THEN ANNEALED OR ACID WASHED(AS
LIKE LATHE CUT POWDER).
• SIZE RANGES FROM 5-40ų.
NOTE:
• INGOT:A BLOCK OF METAL
• ATOMIZE:CONVERT IN VERY FINE PARTICE.
• ANNEALING:HEAT PROCESSING WHICH SOFTENS METALS
BEFORE PROCESSING METALS.
SPHERICAL LATHE-CUT
ADMIX ALLOY
COMPOSITION
• LOW COPPER ALLOY
• SILVER ALLOY IS QUITE BRITTLE AND DIFFICULT TO BLEND
UNTILL SMALL AMOUNT OF Cu IS SUBSTITUTED FOR Ag.
Cu3Sn
PHASES
γ →STRONGEST PHASE UNREACTED ALLOY.
γ1→60% OF TOTAL ALLOY.
γ2→RESPONSIBLE FOR LOW ALLOY, WEEKEST PHASE, MOST
CORROSIVE, 10% OF TOTAL VOLUME, ↓se WITH TIME DUE TO
CORROSION.
ε→DEVELPOSE CRYSTALS ON SURFACE OF GAMMA PARTICLE
IN THE FORM OF η (GRAIN BOUNDARY SLIDING).
LOW-COPPER ALLOY
• LOW COPPER AMALGAM IS USUALLY MIXED IN A RATIO OF
ABOUT 1:1.
• PROPORTIONING OF MERCURY/ALLOY
• ALLOY MERCURY DISPENSORE.
• VOLUMETRIC PROPORTIONING.
• PREWEIGHTED PELLETS.
TITURATION
• IT PROVIDES PROPER AMALGAMATION OF MERCURY AND
ALLOY.
• CARVING
• AMALGAM IS CARVED TO REPRODUCE THE PROPER TOOTH
ANATOMY.
• CARVING NOT BE STARTED UNTIL THE AMALGAM IS HARD ENOUGH
TO OFFER RESISTANCE TO CARVING INSTRUMENTS{SCARPING OR
RINGING SOUND}.
• POST CARVE BURNISHING
• TO PROVIDE SMOOTH APPEARANCE.
POLISHING
• WET POLISHING OR CONDITIONAL POLISHING
• 15 MINS AFTER RESTORATION
• USING PUMICE.
• AFTER POLISHING
PROPERTY
• DIMENTIONAL STABILITY
• ADA SPECIFICATION NO:1 REQUIRES DIMENTIONAL CHANGE OF
AMALGAM BE IN THE RANGE OF 15-20µm/cm Btw 5min TO
20hrs AFTER THE BEGINNING OF TRITURATION.
• MECHGANISM OF CONTRACTION
• WHEN ALLOY AND MERCURY IS MIXED CONTRACTION RESULT
AS THE PARTICES DISSOLVE.
• THE FINAL VOLUME OF γ1 PHASE IS LESS THAN THE SUM OF THE
SILVER AND MERCURY VOLUME.
• CONTRACTION CONTINUES AS LONG AS THE γ1 PHASE GROWING.
• AS γ1 CRYSTAL GROWS, THE WILL IMPINGE AGAINST ONE
AGAINST[EXPANSION OCCURS].
EFFECT OF MOISTURE
CONTAMINATION
• WHEN ZINC CONTAINING, LOW-COPPER AND HIGH-COPPER
AMALGAM IS CONTAMINATED BY MOISTURE DURING
TRITURATION OR CONDENSATION, A LARGE EXPANSION IS
SEEN.
• EFFECT OF TRITURATION
• UNDER TRITURATED AND OVER TRITURATED AMALGAM SHOWS
LOW STRENGTH.
• EFFECT OF POROSITY
• DELAYED CONDENSATION OR UNDERTRITURATION MAY LEAD TO
POROSITY.
• REDUCE COMPRESSIVE STRENGTH.
• INSUFFICIENT CONDENSATION PRESSURE IN LATHE-CUT ALLOYS.
• EFFECT OF AMALGAM HARDENING RATE
• AMALGAMS SET SLOWELY
• MINIMUM COPMRESSIVE SRENGTH IN 1hr:
• LOW COPPER-145MPa.
• HIGH COPPER-137MPa(ADMIXED).
• HIGH COPPER-262MPa(SINGLE).patient
• IF MERCURY IS SPILLED,
• IT MUST BE CLEANED AS SOON AS POSSIBLE.
• IT IS DIFFICULT TO REMOVE MERCURY FROM THE CARPET.
• ORDINARY VACCUM CLEANER DISPERSE THE MERCURY
FURTHER.
• MERCURY SUPRESSANT POWDERARE HELPFUL, FOR
TEMPORARY MEASURE.