“Familiarization on YUTONG

Chassis Electrical System”

 Common Electrical Problems

• Engine won’t start / Power

black-out
• Alternator not charging
• Retarder malfunction
• Door won’t close
• Wiper continuous
 ENGINE WON’T START

BATTERY CUT-OFF SWITCH

• The switch should be at “on”
position
Location - at the battery
compartment
 ENGINE WON’T START

ENGINE LID COVER SENSOR

• The lid cover sensor is
defective
Location - at the engine lid
cover
 ENGINE WON’T START

ENGINE LID COVER SENSOR

RELAY
• The lid cover sensor relay is
defective
Location - Main panel board
inside dashboard or at left
lid cover
 ENGINE WON’T START

BUSTED FUSE / RELAY

• The main fuse / relay
is busted
Location - in the main
fuse box at the
battery compartment
 ENGINE WON’T START

NEUTRAL GEAR SWITCH

• The neutral gear switch is
loose or defective
Location - at the
transmission
 ENGINE WON’T START

START-PROTECT RELAY
• The start-protect relay
is loose or defective
Location - in the main
fuse box at the battery
compartment
(ZK6107)
- inside the dashboard
(ZK6858)
 POWER BLACK-OUT

MAIN RELAY FUSE

• The main relay fuse is
busted
Location - in the main
fuse box at the battery
compartment
 POWER BLACK-OUT

MAIN RELAY FUSE

• The main relay fuse is
busted
Location - Main panel
board inside dashboard
or at left lid cover
 ALTERNATOR NOT
CHARGING

BUSTED FUSE
• The alternator fuse is
busted
Location - in the
alternator line
 RETARDER MALFUNCTION

BUSTED FUSE
• The retarder fuse is
busted
Location - Main panel
board inside dashboard
or at left lid cover
 RETARDER MALFUNCTION

BUSTED FUSE / RELAY

• Retarder Relay
Location - Main panel
board inside dashboard
or at left lid cover
 RETARDER MALFUNCTION

RETARDER LEVEL
MALFUNCTION
(1,2,3,4)
• Retarder Fuse Link
Location - in the
retarder fuse box at
the battery
compartment
 RETARDER MALFUNCTION

AUTOMATIC RETARDER
MALFUNCTION
• Speedometer Sensor
Location – at the
transmission
 RETARDER MALFUNCTION

AUTOMATIC RETARDER
MALFUNCTION
• Pressure Switch
Location – at the
baggage compartment
beneath the flooring
 RETARDER MALFUNCTION

AUTOMATIC RETARDER
MALFUNCTION
• Electronic Speed Switch
Location – Main panel
board inside dashboard
or at left lid cover
 DOOR WON’T CLOSE

ANTI-PINCH BEARING
• The bearing is stuck
Location – at the
pneumatic door
mechanism
 DOOR WON’T CLOSE

REMOTE CONTROL
SENSOR
• The sensor is defective
Location – inside
dashboard or at left lid
cover
(Note: for some models, remote
control will not function if the
ignition key is at “ on”
position)
 WIPER CONTINUOUS

BUSTED RELAY
• Intermittent Relay
Location - Main panel
board inside dashboard
or at left lid cover
THANK YOU
TELMA RETARDER SYSTEM

Brake lining life is extended because

the Telma Retarder absorbs 85% of the
braking force needed, only the
remaining 15% is absorbed by the
brake system itself.
 Instrument Panel
2
1. Metro ng bilis o
Speedometer 1
2. Metro ng ikot ng
makina o
Tachometer
3. Metro ng temperatura
ng tubig o Coolant
temperature gage
4. Metro ng pressure ng
hangin o Air
pressure gage
3
5. Metro ng dami ng
krudo o Fuel gage
7
6. Metro ng pwersa ng
langis sa loob ng
makina o Oil
pressure gage
4
7. Metro ng boltahe o 6
voltmeter
5
 COOLANT TEMPERATURE GAGE

• Ang coolant temperature

gage ay ang aparatong
sumusukat ng init ng
coolant na umiikot sa
loob ng makina
• Dito makikita kung ang
makina ay nakakaranas
ng overheating o labis
na init ng makina.

Normal Operating Temperature: 82-95 degrees Celsius

 AIR PRESSURE GAGE
• Ang air pressure gage ay
ang aparatong sumusukat
ng dami at lakas ng hangin
na nasa loob ng air tank. Ito
ay isa sa mga
mahahalagang aparato sa
instrument panel sapagkat
ang YUTONG ZK6100 bus ay
full air brake system at
umaasa lamang sa hangin
na nasa loob ng air tank.
• Kung ang hangin sa loob ng
air tank ay bumaba sa
minimum operating
pressure,magiging
mapanganib na para
patakbuhin pa ang bus.

Normal Operating pressure: 6.5 – 8.5 kg/cm2

 FUEL GAGE
• Isa sa mga aparatong
makikita sa instrument
panel ay fuel gage.
• Ito ang sumusukat ng
dami ng diesel fuel sa
loob ng fuel tank
• Kapag nasaid ang laman
ng tangke magkakaroon
ng air lock sanhi upang
mahirapang paandarin
ang makina kahit na
makargahan pa ito ng
fuel Fuel tank capacity: 300 liters

ZK6100 w/ Direct Drive A/C:

FUEL CONSUMPTION: 3.0 - 3.2 km/L (Provincial)
(*also depends on driver’s driving habits)
 WARNING LAMPS at
INDICATOR LAMPS
• Ang YUTONG
ZK6100 ay
gumagamit din ng
mga warning Oil Air Overheat Coolant
buzzers at warning
pressure pressure level

lamps na syang
nagbibigay babala
kapag may
nakaambang Stop operation Charge Low fuel
panganib sa loob at
labas ng makina.
Ito ay ang mga
sususunod:

Parking Air dryer Door open Retarder

 Babala sa kakulangan ng tubig:
Kapag umilaw ang babala para sa
kakulangan ng tubig, mabuting
itabi ang bus at dagdagan ng
tubig. Mawawala ang babala
kapag nasa tama ang dami ng
tubig. Kapag hindi nawala ang
babala pagkapuno ng tubig,
maaring sira na ang coolant level
warning switch. Ikonsulta ito sa
mekaniko o elektrisyan.

COOLANT LEVEL
 Babala sa mababang “PRESSURE “
ng langis:
Ang LANGIS ang isa sa
pinakamahalagang bagay na dapat
bantayan sa makina. Ito’y
maihahalintulad sa dugo ng tao na
dapat may tamang pressure.
Kapag ito ay mababa, hindi
makaka-supply ng tamang dami ng
langis sa ibat-ibang parte ng
makina at masisira ito.
Ang babala sa mababang pressure
ng langis ay gagana kung ito ay
bababa sa 10 PSI kapag idling at
30 PSI kapag nakarebolusyon
Kapag ang babala ay nakataas,
makabuting itigil na lang ito at OIL PRESSURE
ipasuri sa mekaniko.
 CONTROLS AND SWITCHES Instrument cluster

Switches Door / Side view

mirror switch

Wiper / Turn
signal switch

Retarder switch

Parking brake switch

RETARDER SWITCH
WIPER, TURN SIGNAL AND PASSING BEAM SWITCH
 CONTROLS AND SWITCHES Instrument cluster

Switches Door / Side view

mirror switch

Wiper / Turn
signal switch

Retarder switch

Parking brake switch

SWITCHES

Windshield Destination
Battery Relay blower lamp Plate lamp

Park light / Reading lamp Fog light

Head light
SWITCHES

Automatic
Room lamp ABS tester Hazard light Retarder

Driver’s Horn option Television Engine

lamp stop
SWITCHES

Side mirror Door switch

heater