CGS (City Gate Station)

It is entry gate for natural gas to enter in city.

City gas station is a location of custody transfer of gas from a

transmission company to a distribution company.

it’s a position where a company takes the tap-off from the

main pipeline of gas in order to distribute it among the
domestic, industrial and commercial consumers and
refuelling CNG vehicles.
CGS (City Gate Station)
Functions of a city gas station

Filtration
Pressure Reduction
Custody Transfer metering
Odorization
Preheating of NG if required
Components of a city gas station
 Inlet and outlet isolation valves
 Knock out drum ( KOD ), if required
 Filters
 Metering unit ( turbine, orifice, ultrasonic)
 Preheater, if required
 Pressure reduction skid comprising
 Active & monitor regulators
 Stream distribution arrangement
 Slam shut valve for over & under pressure protection
 Creep relief valve
 Odorization unit
Isolation valve
• An isolation valve is a valve in a fluid handling system that stops
the flow of process media to a given location, usually for
maintenance or safety purposes. They can also be used to
provide flow logic (selecting one flow path versus another), and
to connect external equipment to a system.
 Types of isolation valves used in industries
Ball valve
Butterfly valve
Globe valve
Gate valve
 Diaphragm valve
  Ball valve
Ball valves offer very good shut-off capabilities.
 A simple quarter-turn (90°) completely opens or closes the valve.
 This characteristic minimizes valve operation time and decreases the
likelihood of leakage due to wear from the gland seal.
 Pressure relief valve (PRV)
• A Pressure Relief Valve is a safety device designed to protect
a pressurized vessel or system during an overpressure event.
An overpressure event refers to any condition which would
cause pressure in a vessel or system to increase beyond the
specified design pressure or maximum allowable working
pressure (MAWP).
• The primary purpose of a pressure Relief Valve is protection
of life and property by venting fluid from an over pressurized
vessel.
 Slam shut-off valve (SSV)
• Slam shut-off valve is installed immediately after the filter
and prior to the Regulator.
• It normally remains open, in case the outlet pressure of the
regulator exceeds the permissible limits, the slam shut-off
valve senses it through the impulse line and immediately
shut-off the flow to downstream.
• When the regulator is repaired the slam shut-off valve is to
be opened manually by pulling the knob. Once the flow
starts through the slam shut-off valve it remains open till the
outlet pressure of the regulator is within limits.
Creep relief valve (CRV)
• The creep valves are safety valves installed in gas lines
downstream of the PCV (pressure control valve). When the
PCV is unable to maintain the downstream pressure and it
exceeds a set limit, the creep safety valve relieves the excess
pressure and maintains the line pressure.
 Blockdiagram : CGS
Pressure Regulating System with Check Metering Skid

Odorisation RTU
Unit (Remote Terminal Unit)

Pressure
Filtration To CNG &
Gas Inlet regulating Turbine meter
Unit Compressor
valve

To Steel pipe
into city
Filtration Unit :
 To Remove foreign particles from natural gas Like dust, water, metal etc.

 Active stream is online at a time & Standby stream is for the redundancy purpose ,both
are identical.

Active Stream

To
From Inlet
Odorization
Unit

Stand-by Stream
 GAS Inlet :
PI
01 PG
PI 01
01 TG
01
PT 3 Way

½” * 300 #
01 Manifold

BV BV
½” * 800 # ½”*800#
From Tap-off Ball Valve To Filtration
Point 4” * 300# unit Inlet
 Filtration Unit :
Flame PVS DPG
arrestor 01 01
1”

Angle 5 way
1” * 500 # valve manifold
¼” *600 #

Knock out To
BV BV
From inlet Drum Odorisation
4” * 300# 3” * 300 #
Cartridge filter unit
Pressure Regulating Flame
Arrestor Natural gas line

system : 1”
Feedback line

BV Pressure BV
From 3” * 300 # regulating valve 3” * 300 #
Oduorisation CRV
Unit 01

Drain Drain Angle

valve
To Metering
skid
BV & GV
1” *800 #
PG
01 3 way
manifold
Standby stream
 Flame
Metering Skid :
1”
Arrestor
PT
BV & GV 03
1” * 800 #

Standby stream
3 way
manifold
RTU
FY TG ½” 800 #
02 03
TG ½” 300 # BV
PT
03 3” * 300 #
03 FT
02 TE OUTLET
02 BV & GV
3 way 1” * 800 #
manifold
Electrical line

BV Turbine Meter BV
3” * 300 # 4” * 300 # 5D 3” * 300 #
10D
 Turbine flow meter
 Meter uses the mechanical energy of the fluid to rotate a “pinwheel” (rotor).
 Blades on the rotor are angled to transform energy from the flow into rotational energy.

 The rotor shaft spins on bearings. When the fluid moves faster, the rotor spins
proportionally faster.

 Blade movement is often detected magnetically, with each blade or embedded piece of
metal generating a pulse.

 When the fluid moves faster, more pulses are generated.

 Turbine flowmeter sensors are typically located external to the flowing stream to avoid
material of construction constraints that would result if wetted sensors were used.

 The transmitter processes the pulse signal to determine the flow of the fluid. Transmitters
and sensing systems are available to sense flow in both the forward and reverse flow
directions.
Turbine Flowmeters
High accuracy turbine flowmeters are available for custody transfer of hydrocarbons and
natural gas.
 the functionality of a flow computer to correct for pressure, temperature and fluid
properties in order to achieve the desired accuracy.
Be careful using turbine flowmeters on fluids that are non-lubricating because the
flowmeter can become inaccurate and fail if its bearings prematurely wear. Some turbine
flowmeters have grease fittings for use with non-lubricating fluids.
Turbine flowmeters that are designed for a specific purpose, such as for natural gas
service, can often operate over a limited range of temperature (such as up to 60ºC)
whereby operation at higher temperatures can damage the flowmeter.
Smaller turbine flowmeters can be installed directly in the piping, but the size and
weight of larger turbine flowmeters may require the installation of substantial concrete
foundations and supports
Applications for turbine flowmeters are found in the water, petroleum, and chemical
industries.
 Petroleum applications include the custody transfer of hydrocarbons. Miscellaneous
applications are found in the food and beverage, and chemical industries.
 Odorization unit
• The natural gas being odourless, it is recommended by PNGRB
and as per safe practices, the natural gas supplied to customers
through, the City Gas Distribution System should be odorized for
facilitating the early detection of gas, when it leaks, before it
causes hazards like fire / explosion and asphyxiation.
• Adequate odour / smell is imparted to piped natural gas by
continuously dozing controlled quantity of odorant chemical, in
the flowing gas supply.
• Normally Ethyl Mercaptan chemical is used as odorant. The
dozing rate may vary from 150 ml to 250 ml per 10000 m3 of gas
supply to achieve the required smelling sulphur content to 10 to
12 ppm.
Odorants used are: Properties of Ethyl
Mercaptan
 Tetrahydrothiophene  Flammable
or THT
 Heavier than Air
 Tert - Butylthiol  Colourless
 Ethanethiol  Very unpleasant odour
(Ethyl mercaptan)  Explosive Range :
 Spot Leak 2.8% to 18%
  Components of Odorization System
1. Bulk Odorant Tank : It is used to store odorant chemical (ethyl
mercaptan is used as odorant).

2. Bulk Odorant Filter : It is used to filter out any dust particles and
impurities from odorant chemical before injecting in pipeline.

3. Fill valve : The purpose of fill valve is to control the

odorant flow into the verometer.

4. Verometer : Verometer act as an injected odorant volume

verification device. It combines with expansion tank to prevent odorant
from escaping in the atmosphere.
5. Pump : It is a pneumatically actuated,
positive displacement, reciprocating plunger pump. It increases the
pressure of odorant slightly above the line pressure and thus discharges
the odorant into the pipeline.

6. Odorant discharge manifold : It directs the flow of odorant

during regular working, maintenance, bypass etc.

7. Gas supply filter : It is 25 micron coalescent filter. It

conditions the actuation gas and provides clean gas to solenoid valves.

8. Expansion tank : It acts as a pressure source and

buffer for verometer. As the verometer filled or emptied, blanket gas
flows into or out of the expansion tank.
;PI PG
TG

FILTER
PG
02
 PG
TG

TG
 PRS
Odorisation metering
skid skid
Talegaon CGS

Compressor
Compressor

Compressor
Compressor

CONTROL
ROOM
CASCADE
STATIONARY

CASCADE
STATIONARY

CASCADE
STATIONARY
CASCADE
STATIONARY
L L L L
Gail Terminal, C C C C
TALEGAON V V V V
To
DBS
Flame ARRESTOR
Flow-
PRS with Check Metering Skid
Computer
Emreson
Flow Boss Junction Box Datasheet of Filter
-107 SSV [Slam Flange rating: 300 #
Shut off Cartridge/element : Wire Cloth
valve] Design Pressure : 49 Bar
Ball Valve Design Temp. : -29 To 65 C
3” * 300 # Operating Temp : 0 to 65 C
Filtration Efficiency : 98 %
Cp & Cv : 1.27 | Type : vertical
Inlet Size : 4” | Outlet size : 3”
To CNG & Filter Item Tag : CF -01 & 02
Compressor Drain for SSV Flow Rate: 18000 SCMH
@ ~ 33 Bar INLET From
Filter Pressure drop : 250 mbar
GAIL Tap off
Filter Model : Fisher-D-100-C1.5
@ 35 Bar
Make : Fisher
Pressure

Ball Valve OUTLET FOR Steel Pipe line Ball Valve Ball Valve
2” * 300 # @ ~ 33 Bar 3” * 300 # 4” * 300 #
 Filtration Unit
USE :
To remove any foreign Particles
present in our natural gas
Drainage For Filter
Datasheet of Filter
Flange rating: 300 #
Cartridge/element : Wire Cloth
Ball Valve
1” * 800#
Design Pressure : 49 Bar
Design Temp. : -29 To 65 C
Operating Temp : 0 to 65 C
Filtration Efficiency : 98 %
Cp & Cv : 1.27 | Type : vertical
Inlet Size : 4” | Outlet size : 3”
Item Tag : CF -01 & 02
Flow Rate: 18000 SCMH
Globe Valve Filter Pressure drop : 250 mbar
1” * 800 # Filter Model : Fisher-D-100-C1.5
Make : Fisher
Gas Inlet At
39 Bar
Datasheet PG
 • Pressure measurement is the analysis of an applied
force by a fluid (liquid or gas) on a surface.

• Pressure is typically measured in units of force per

unit of surface area.

• P=F/A Mechanical side

with Bourdon tube
• Units : 1 N / m² = 1 Pa = 1kg /s². m
1 Bar = 1,00,000 Pa
1 Atm = 1.01 Bar
1 bar = 14.5 psi
Animation of PG
Pressure Transmitter DATASHEET
GENERAL
1. Function : To Transmit the pressure signal
2. Service : Static Pressure
3. Case / Body Material : Aluminium
4. Type : Electronic Smart Micro Processor
5. Repeatability : ± 0.05%
6. Power supply : 24 VDC
7. Accuracy : ±0.1% of SPAN
TRSANSMITTER
1. Output : 4-20 mA
2. Power Supply : 24 VDC
MEASURING UNIT
1. Service : Static Pressure
2. Element : Diaphragm
3. Element Material : Aluminium
4. Process Connection : ½” NPT(F)
5. Connection Location : Bottom
6. Over Range Protection : 130% of Range
Slam Shut-off Valve
Location :- After the Filtration unit
Before Turbine Meter
Datasheet
Item Tag : SSV - 01 & 02
INLET OUTLET Size : 3”
Flange rating : 300 #
Body material : Carbon Steel
Trim / Plug Material : Steel
Inlet Pressure (Min. / Max. ) : 44 / 46 Bar
outlet Pressure (Min. / Max. ) : 43.5 / 45.5 Bar
Flow Rate (Min. / Max): 1500 / 18000 SCMH
Failure Position : Fail Close type
Pressure drop : 0.5 barg
Operating Temp(Max./ Design) :0 Deg to 65 Deg C
Limit Switches : Required , Each for opening and closing
Position indicator : Required
Valve model : JEQ 3”
Spring : OPSO spring range : 40 to 55 bar
Pilot : Mano metric box mounted on SSV type D
 Pressure Safety Valve
( PSV) Specification of Pressure Safety valve
1. Operating Pressure : 39.0 Bar g
2. Set Pressure : 53.9 Bar g
Location : At Filter Unit 3. Operating pressure : 55.0 Deg C
Use : To Release Excess Pressure 4. Allowable Over Pressure : 21 %
for Safety purpose 5. Ratio Of Specific Heat : 1.27
6. Inlet : 0.75” 600 #
7. Outlet : 1” 150 #
Pressure Safety Valve : 8. Tag No. : PSV 01-02

Pressure safety valve is the term used to describe relief device

on a compressible fluid or gas filled vessel.

For such a valve the opening is sudden.

Ball Valve When the set pressure of the valve is reached,

0.75” 800 #
the valve opens almost fully.
Odorizing Tapping

Odorant injection
through
Pneumatically driven
chemical injection
pump BR5100

Gas inlet for Odorizing

Unit for creating
Pressure Blanket
 Creep Relief Valve (CRV)
[Pressure Relief Valve]
VENT
DATASHEET

Name Plate Details of CRV :

Make , Material Sr. No. , Leakage Class
Pressure Tapings
Manufacturing Date , Batch , (Inputs) coming
Max. Min. Pressure ratings, pressure
Class etc.
from downstream
of SSV &
Pressure Relief Valve
• Pressure relief valve is the term used to describe
relief device on a liquid/Gas filled vessel.
• Pressure Relief Valve
• For such a valve the opening is proportional to
increase in the vessel pressure.
• Hence the opening of valve is not sudden, but
gradual if the pressure is increased gradually.
Temperature Gauge Specifications of
Temperature Gauge
Type : Bi metallic
Well : Required
Mounting : Local
Accuracy : +/- 1 % FSD
Enclosure Type : IP65
A bimetallic coil from a thermometer
Rangereacts to the
: heat
0-100from
DegaC lighter,
by uncoiling and then coiling back up when the lighter is removed
Operating range : 0-65 Deg C
Design Range : -29 - 65 Deg
C
Make : Precision
Mass
Globe Valve

DATASHEET
Flame Arrestor Specification of Flame Arrestor
Maker : Fidcon Make
Model : FDI-FA-707
Size : 1”
Use : End connection Type : 150 #

 To stop the spread of an open fire Operating Condition

Temperature : 60 Deg C
 To limit the spread of an explosive event
Pressure : Atmospheric
that has occurred
Design Conditions
 To protect potentially explosive mixtures Temperature : -29 to 65 Deg C
from igniting
Pressure : 19 Bar g
 To confine fire within an enclosed, Flanges Material : ASTM A 105 ,Carbon
controlled, or regulated location steel
 To stop the propagation of a flame traveling Body Material : ASTM A 105
at sub-sonic velocities
Back
PRESSURE GAUGE WORKING
The Bourdon pressure gauge uses the principle that a flattened tube tends to straighten
or regain its circular form in cross-section when pressurized

Back
DATASHEET FOR GLOBE VALVES
1 Valve Type : Globe Valve
2 Valve Service : Throttling valve in process line
3 Fluid : Natural Gas-18000 SCMH FLOW
4 Design Pressure : 49 & 98 Barg
5 Op Temp. : 0 – 55 Deg C
6 Valve Rating, ANSI Class lb : 800#
7 Operator : Wheel Operated.
8 Hand wheel : Carbon Steel
9 Hydrostatic Shell Test
Test Pressure : 1.5 x Design Pressure , Water
10 Hydrostatic Seat Test
Test Pressure : 1.1 x Design Pressure , Water
11 Air Seat Test :Test Pressure : 7 Bar , Air
12 Functional Test :Atm & Maximum differential pressure
13 Valve Manufacturer : Steel Strong
Back
DATASHEET FOR CRV

Back
 Datasheet of Filter
Flange rating: 300 #
Cartridge/element : Wire Cloth
Design Pressure : 49 Bar
Design Temp. : -29 To 65 C
Operating Temp : 0 to 65 C
Filtration Efficiency : 98 %
Cp & Cv : 1.27 | Type : vertical
Inlet Size : 4” | Outlet size : 3”
Item Tag : CF -01 & 02
Flow Rate: 18000 SCMH
Filter Pressure drop : 250 mbar
Filter Model : Fisher-D-100-C1.5
Make : Fisher