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Agenda
Solid Energy Overview
Key Configuration Steps
Asset Model
Maintenance Tasks
Work Management
Preventative Maintenance
Cost Management
Key experiences
Questions ?
Solid Energy Overview
Solid Energy Overview – Energy Business
Coal - Steel Production (Export / NZ Steel) Electricity Generation (Genesis)
- Domestic Industries (Fonterra / Holcim / Alliance / Silver Fern)
Renewables – Wood pellets / Biodiesel / Solar
New Energy – Coal Seam Gas, Coal to Fertiliser
Solid Energy Overview - People
Approx 1200 employees nationwide, predominately in the Waikato, South
Island West Coast and Southland
Approx 600 directly employed contractors
Solid Energy Overview - Assets
An asset intensive business
High focus on Health and Safety
High focus on availability and utilisation of assets
Predominately Mobile and Fixed Plant assets
Solid Energy Assets - Trucks
Solid Energy Assets - Excavators
Solid Energy Assets – Conveyors
Solid Energy Assets – Underground Miners
Solid Energy Assets – Water Treatment Plants
Solid Energy Assets – Train Loadouts
Solid Energy Overview – Our eAM Install
Have used Oracle eAM since 2003 as an early adopter on Oracle E-
Business Suite 11.5.7
Now using Oracle E-Business Suite 12.0.6
Currently have 6 live Oracle eAM sites/organisations
System Statistics
- 15,000+ work orders per annum
- 2000+ maintained assets
- 4000+ preventative maintenance activities
- 5000+ maintenance purchase requisitions per annum
- 10000+ maintenance inventory issues per annum
Key Configuration Steps
Configuration Steps – Taxonomy document
As part of solution design create a Taxonomy document, which defines;
eAM organization parameters e.g. default WIP Accounting Class
Key lookups e.g. Areas, Departments, Categories
Define standards and naming conventions for key setup areas
- Asset Model e.g. Asset Number/Groups/Hierarchy/Categories
- Maintenance Tasks e.g. Activities, Activity Type/Source/Cause
- Work Management e.g. Work Order Type/Status/Priority
- Preventative Maintenance e.g. Meters, Schedules
Taxonomy must understand system limitations e.g. Asset Number must be
unique
Taxonomy is a living document…refine with subsequent implementations
Successful taxonomy makes system intuitive for users
Configuration Steps – Solution Design document
Document how Oracle eAM will deliver each business process e.g. Asset
Breakdown to Work Order creation
Swim lane the business process across business roles e.g. maintenance,
procurement, stores
Detailed application mapping to requirements for each process step
Review regularly and iteratively with key maintenance personnel
Develop Proof of Concepts to assist with design validation and acceptance
Asset Model
Asset Model - Asset Numbers
Asset Numbers are the key entity in eAM
Mostly represent physical assets
Can be virtual assets in asset hierarchy for roll-up/grouping
Assets are setup either as a;
- Capital Asset or
- Rebuildable Inventory Components which rotate on/off Capital Assets and are
repaired/refurbished in between.
Asset Numbers exist in separate register (using Oracle Install Base) than
the Fixed Asset register
Asset Numbers can be linked to a single Fixed Asset Number
Asset Groups
Capital Assets
L2 SMP-PN (Physical)
Stockton Production
Rebuildable
L3 SMP-MAX AT2301
Inventory
AT-CAT-740
Mining and Excavating
AT2302
AT2303 RIM00011
HT-CAT-777D HT2225
HT2227
HT2227
L3 SMP-PN-EXT
Access Roading and
Boring
Maintenance Tasks
Maintenance Tasks - Activities
Activities are predefined Maintenance work to be completed
Generally routine work e.g. exchange pump, replace tyres or preventative
maintenance work e.g. services / inspections
Activities define the following
- Tasks – More detailed tasks of the predefined work
- Bills of Materials – Required materials
- Routings – Required labour or equipment
- File attachments – Such as service sheet, diagrams, safety procedures
AT2301
AT-CAT-740
AT2303