PT.

PAKARTI TIRTOAGUNG
JL. RAYA TENGAH NO. 4 PASAR REBO
JAKARTA TIMUR

DESIGN, FABRICATION, CONSTRUCTION

AND INSPECTION
OF STORAGE TANK
CODE & REFERENCE :
API – 650
API – 620
Brownell, “Process Equipment Design”.

SECTION & TOPIC API - 650

I. SCOPE
II. MATERIALS
III. DESIGN
IV. FABRICATION
V. ERECTION
VI. METHODS OF INSPECTION JOINT
VII.WELDING PROCEDURE & WELDER QUALIFICATION
VIII.MARKING
APPENDIX A TO S
CONTENT

TANK TYPE
TANK COMPONENTS
DESIGN, FABRICATION & ERECTION
INSPECTION
LEGAL ASPECT.
 TANK TYPE

SHAPE : ROOF TYPE :

SUPPORTING POSITION :
- CYLINDRICAL - FLAT. ROOF TYPE :
- SPHERICAL - CONICAL VERTICAL
- SUPPORTED
- SQUARE - UMBRELLA HORIZONTAL
- SELF SUPPORTED
- DOME

SERVICE CONDTION :
- NON REFRIGERATED PRODUCT COURSE TOPIC : CYLINDRICAL TANK
- REFREGERATED PRODUCT

Find an example of tank type ?

 TANK COMPONENTS

FOUNDATION :  EARTH FOUNDATION WITH OR

WITHOUT CONCRETE RING WALL

 CONCRETE FLATFORM

 CONCERTE PILE AND FLATFORM

 CONCRETE BLOCK.
 TANK COMPONENTS

BOTTOM RAFTER
 ATTACHEMENT
SHELL COLUMN
 OPPORTUNANCE :
ROOF BRACING
PSV/PRV, Piping,
NOZZLE GUSSET
Indicators
MANHOLE CROWN
LADDER WALKWAY  PRIMARY COMPONENTS

STAIRWAY  SECONDARY COMPONENTS

WIND GIRDER
 LIGHTNING
ARRESTER
OUTER RAFTER

WALKWAY HAND RAIL

ROOF

SHELL
 SEQUENCE FOR BUILDING A STORAGE TANK

NEEDS

WHAT KIND OF STORAGE TAK YOU WANT TO BUILD ?.

REQUISITION/BASIC
DESIGN +
ENGINEERING
SPEC/DATA SHEET

REQUISITION : DETAIL REQUIREMENT FOR BUILDING A TANK

BASIC DESIGN : SKETCH OF TANK YOU WANT TO BUILD

ENGINEERING SPECIFICATION : GENERAL SPEC OF TANK
INCLUDED EACH COMPONENT MATERIAL SPEC.

DATA SHEET : ANY DATA REQUIRED FOR BUILDING A TANK (App L)

 SEQUENCE FOR BUILDING A STORAGE TANK

NEEDS

REQUISITION/BASIC
DESIGN +
ENGINEERING
SPEC/DATA SHEET

DETAIL DESIGN

DETAIL DESIGN : ANY DETAIL OF TANK DESIGN, STRENGTH CALCULATION,

WELDING PROCEDURE, INSPECTION & TEST PROCEDURE, QUALITY PLAN AND
START UP PROCEDURE.

ECONOMICAL CALCULATION AND CONSIDERATION SHALL

BE COMPLETED IN THIS STAGE.
SEQUENCE FOR BUILDING A STORAGE TANK

NEEDS

FABRICATION &
REQUISITION/BASIC WELDING
DESIGN + QUALIFICATION
ENGINEERING
SPEC/DATA SHEET

ERECTION

DETAIL DESIGN

FINAL TESTING
PROCUREMENT

COMMISIONING/
START UP
 BASIC DESIGN

DETAIL DESIGN

Detail Drawing : General Arrangement, Detail of each component,

Identity
Tittle, Designer Name, Code,
Bill of Materials, components,
date etc.
Calculation Design

Welding Procedure Specification

Quality Plan
 DESIGN

Foundation Type Bottom Plate

Selection Arrangement

Thickness Intermediate & Top Wind

Total Tank Requirements for
Load Girder/Compression Ring
Shell and Shell Plate Selection.
Arrangement 3.9.6-3.9.7, App F

Isometric piping Nozzles &

diagram ROOF DESIGN
Manholes
Column, Rafter & Roof
Plate Arrangement,Crown
Stairway, walkway,
Attachement,
Insulation/Paint
 SHELL DESIGN

• Volume
Diameter and Height.
• LIQUID, Sp.Gr

Material Selection (Sect II)

Allowable Thickness Requirement :

Stress
Shell Plates Arrangement

2.6 D ( H – 1 ) G
• One Foot Method, t = + CA
Sd

• Variable Design Point Method

 SHELL PLATES ARRANGEMENT

t 18

SHELL JOINT DESIGN :

Vertical. Fig 3.1
Horizontal. Fig 3.2

t3
t2
t1
D
 INTERMEDIATE WIND GIRDER, TOP
WIND GIRDER AND COMPRESSION RING

Thickness
Requirements for
Shell and Shell Plate
Arrangement

Intermediate & Top Wind

Girder/Compression Ring
Selection.
3.9.6-3.9.7, App F

Joint Design : Vee or Db

Vee or square or fillet
 Thickness Intermediate & Top Wind
ROOF DESIGN :Column,
Requirements for Girder/Compression Ring
Rafter & Roof Plate
Shell and Shell Plate Selection.
Arrangement,Crown
Arrangement 3.9.6-3.9.7, App F

SUPPORTING ROOF TANK

ROOF PLATE

COMPRESSION
RING/TOP ANGLE RAFTER

CROWN

SHOE
ANGLE

SHELL PLATE
CENTER COLUMN
COLUMN

GIRDER
PAD
 Thickness Intermediate & Top Wind
ROOF DESIGN :Column,
Requirements for Girder/Compression Ring
Rafter & Roof Plate
Shell and Shell Plate Selection.
Arrangement,Crown
Arrangement 3.9.6-3.9.7, App F

SELF SUPPORTING ROOF TANK

ROOF PLATE

COMPRESSION
RING/TOP ANGLE RAFTER

BRACING
CROWN
GUSSET
SHOE
ANGLE

SHELL PLATE
 Thickness Intermediate & Top Wind
ROOF DESIGN :Column,
Requirements for Girder/Compression Ring
Rafter & Roof Plate
Shell and Shell Plate Selection.
Arrangement,Crown
Arrangement 3.9.6-3.9.7, App F

ROOF PLATE ARRANGEMENT

Joint Desgn
 Roof Plate joint
 Roof Plate to Comp
. Ring / Top Angel.
ROOF PLATE
 Roof to Shell Plate

Compression
Ring
 Foundation Type Selection

SOIL CONDITION

 EARTH FOUNDATION WITH OR

WITHOUT CONCRETE RING WALL
BOTTOM PLATES
 CONCRETE FLATFORM
ARRANGEMENT
 CONCERTE PILE AND FLATFORM
 CONCRETE BLOCK.

TOTAL LOAD OF TANK

BOTTOM PLATE ARRANGEMENT

Joint Desgn
Bottom Plate joint
Bottom Plate to Annular
Plate
Bottom to Shell Plate

BOTTOM
PLATE

ANNULAR
PLATE
 PIPING ISOMETRIC DIAGRAM

NOZZLES AND MANHOLE ARRANGEMENT

GENERAL ARRANGEMENT
 WELDING PROCEDURE SPECIFICATION

CODE : ASME Sect. IX.

Material : A joint with A or B

Joint design : - Joint type : Single Vee, Double Vee, Fillet.
- Thickness range.
Welding Electrode/Filler : Spec , Manufacturer, Size.
Welding Parameter : Current, Voltage, Travelling Speed and Progression

Condition : Preheat, Interpass Temperature, Post Heat Treatment, etc.

WPS Identification : No., Prepared by …, Approved by…

Remarks ………….
 QUALITY PLAN

INSP & PERFORMED

NO PARTS/COMPONENTS/JOINT TEST ITP NO RESPONSIBILITY
METHOD
F I O
1 Incoming material PMI/AV 01/ITP  
2 Nozzle neck RT 02/ITP
3 All fabricated component joint Pt
4 All component DC
5 Foundation DC
7 Annular Bottom Plate Joint RT
8 Annular to Bottom Joint DC&PT
9 Bottom Plete joint MT/VT
10 Shell Plate Rd,Pb,
Pk, Bd,
11 Shell Plate joint RT&MT
12 Itermediate Wind Gorder PT/MT
12 Shell to Com R/TWG Joint PT  
 QUALITY PLAN

INSP & PERFORMED

NO PARTS/COMPONENTS/JOINT TEST ITP NO RESPONSIBILITY
METHOD
F I O
13 Compression Ring RT  
14 Top Wind Girder PT
15 Rafter/Bracing/Gusset/Shoe PT
Angle/Crown/Inner Girder
16 Nozzle to Shell/Roof PT
17 Roof Plate to Comp Ring Joint PT/SST
18 Roof Plate SST
19 Whole Tank HT
20 Bottom Plate after Hydro Test VT
SHELL JOINT RADIGRAPHY

t <= 3/8 inch

t >= 3/8 inch to 1 inch

t > 1 inch
See Fig 6.1
SEQUENCE FOR BUILDING A STORAGE TANK

NEEDS

FABRICATION &
REQUISITION/BASIC
WELDING
DESIGN +
QUALIFICATION
ENGINEERING
SPEC/DATA SHEET

ERECTION

DETAIL DESIGN

FINAL TESTING
PROCUREMENT

COMMISIONING/
START UP
 PROCUREMENT

All material shall be purchased in

accordance with Bill of Material.

Incoming materials shall be provided with

Material/Mill certificate.

Check material certificate.

Any material with no or with doubtfull
certificate, testing shall be performed in
accordance with standard.
FABRICATION & WELDING QUALIFICATION

Qualification
WPS Welding Procedure
Qualification Record.

Welder ( PQR )
Qualification

WELDING MAP, FABRICATION & ERECTION SEQUENCE

DIAGRAM AND SHOP DRAWING.

FABRICATION : In accordance with shop drawing

Cutting, Forming/Rolling, Welding on components, such as :
Shell Plates, Bottom Plates, Roof Plates
Nozzles and Manhole
Rafter Winf Girder, Annular Plate, Compression Ring, Bracing, etc

THOSE FABRICATED COMPONENTS ARE THEN

SENT TO SITE.
 PSV

ERECTION

ALL MATERIAL SEND TO SITE AND PUT IN SUCH

AWAY TO MAKE EASIER FOR ERECTION.

Foundation : The foundation shall be reliable to

stand whole load on its upper side

Dimensional Check : nominally true to

horizontal plane with Tolerance 5.5.5

After Foundation was completed, then :

Foundation Type : Foundation Type : Soil

Concrete Faltform.vc or concrete Slab.

Annular Plate Annular &

Bottom Plate
Bottom Plate
 BOTTOM PLATE ERECTION

ARRANGE ANNULAR PLATE

WELD ANNULAR PLATE

RT ANNULAR PLATE

MARKING SHELL POSITION

ON ANNULAR PLATE
BOTTOM PLATE

ARRANGE BOTTOM PLATE

SHELL ERECTION

Bottom may be welded

after IWG erected & welded
or ofter shell completely
welded

 Plumbness
 Peaking
 Banding
 Roundness

Weld vertical 6 & Horizontal 4

Weld vertical 5 & Horizontal 3
Weld vertical 4 & Horizontal 2
Weld vertical 3 & Horizontal 1
Weld vertical 2
Weld vertical 1
ROOF FRAME ERECTION

CONVENTIONAL METHOD
ROOF PLATE ERECTION
 ROOF ERECTION

PNEUMATIC LIFT UP MEYHOD

Complete Roof is fabricated at

inside Shell

Install Air Pressure facility

Lift up the roof by air pressure

NOZZLES & MANHOLE ERECTION

After all Nozzle erected,

Tank is ready to be tested
 HYDROSTATIC/PNEUMATIC TEST

If no Sufficient water is available for testing.

PSV
Apply Vacuum or internal pressure.
P = 1.25 Pd. or
Pv = Pdv – 5 gr/cm2

Roundness and Plumbness

Check.

Apply all welding joint with

penetrating oil or soap.
Visual check on leakage.

When deformation occurred,

pressure shall be released or
vent.
 HYDROSTATIC/PNEUMATIC TEST
If Sufficient water is available for testing.
Open one Nozzle on Top.
PSV
Fill Tank with water up to 2” over
the top angle
Every 2 m or 2 course, : Check Pb,Rd
and deformation and leaks on plate.
Should there is any of out of talerance
or leaks or deformation, water filling
shall be stopped immediately.
Install Air Line. Close all Nozzle
& Valve exept air line.
Apply air pressure, P = Pd , then
SST roof pale joint & deformation
check. Then P = Psv

Vent

Vent down when deformation occur

 HYDROSTATIC/PNEUMATIC TEST
Apply air pressure, P = 1.25 Pd , then
SST roof pale joint & deformation
check.
Vent down when deformation occur

Close air line valve

Drain water to create vacuum
condition until P = Psv vacuum.

Open top nozzle/Manhole and Vent

Drain down the water untill tank empty

Vacuum Box Test all Bottom Plate joint

Vent
APPLY INSULATION OR PAINT AS PER DESIGN
PSV
 MARKING
PS
V

API STANDARD 650/620

APPENDEIX YEAR COMPLETED

EDITION REVISION NUMBER
NOMINAL DIAMETER NOMIKNAL HEIGHT
NOMINAL CAPACITY DESIGN LIQUID LEVEL
DESIGN SPECIFIC GRAVITY MAX OPERATING TEMP
DESIGN PRESSURE PARTIAL STRESS RELIEF
MANUFACTURER SERIAL NO PURCHASING TANK NO
FABRICATED BY
ERECTED BY

SHELL COURSE MATERIAL

 PURCHASER & MANUFACTURER SCOPE AND LEGAL ASPECT

Inquiry
PURCHASER MANUFACTURER
Quotation
Quotation : Capabiliy, Engineering
Proposal, Price &
L
A Delivery Schedule
E Pre-Inspection Meeting
P G
P A Contract & KIck off Meeting
L L
I
C O Certificate of
A P Complience 3rd PARTY Q-Examination
T S INSPECTOR/QA Expediting
I
O C
N E Complete PV
R Certificata of conformity
T
As Built Drawing
Inspection Records
GOVERNMENT
/DEPNAKER
END OF PRESENTATION
THANK YOU