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Agitation:
Mixing:
Mixing is the random distribution, into and through one another, of two or
more initially separate phases.
Liquids are agitated for number of purposes which are given as follows
Type of Impeller
Characteristics of the fluid
Size and proportions of the tank
Baffles
Agitator
The velocity of the fluid at any point in the tank has three components and overall flow
pattern in the tank depends on the variations in these three components.
Radial Component (It acts in a direction perpendicular to the shaft of the impeller)
Tangential component follows a circular path around the shaft and creates a vortex in
the liquid.
If the solid particles are present in the liquid, circulatory currents tends to throw the
particles to the outside by centrifugal force and they move downward and to the
Centre of the tank at the bottom.
In an un baffled vessel circulatory flow is induced by all types of impellers i.e. axial
or radial
For strong swirling, flow pattern is same regardless of design of Impeller and at high
speed the vortex may be so deep to reach at the impeller surface.
• Prevention of swirling
Swirling or circulatory flow can be prevented by any of three ways
In small tanks the impeller can be mounted off center (shaft is moved away
from center then tilted in a plane perpendicular to the direction of move)
In Large tanks, the agitator may be mounted in the side of the tank with shaft in
horizontal plane but at an angle with radius.
In large tanks with vertical agitators, swirling can be prevented by installing
baffles.
Four baffles are sufficient to prevent swirling and vortex formation (Even two
have a strong effect on swirling effect).
For turbines width of baffle need be no more than one-tweflth of vessel
diameter and for propellers no more than one eighteenth of tank diameter.
No baffles are required for side entering, inclined or off center propellers
Impellers
Impellers are divided into two major classes
Axial Flow Impellers (These generates current parallel with the axis of
impeller shaft)
There are also various other subtypes of impellers but the above mentioned three
types solves perhaps 95% of all liquid agitated problems
Propellers
It is an axial flow, high speed impeller for liquids of low viscosity.
Smaller propellers runs at either 1150 or 1750 rev/min and larger ones can
run at 400 to 800 rev/min.
The flow currents leaving the impeller continue through the liquid in a
given direction until deflected by floor or wall of the vessel. The propeller
blades vigorously cut or shear the liquid.
Propellers are used when strong vertical currents are desired e.g. when heavy solid
particles are to be kept in suspension.
They are not ordinarily used when viscosity of liquid is greater than 50P.
Paddles
Agitator consists of flat paddle turning on vertical shaft
They pushed the liquid radially and tangentially with almost no vertical motion at
impeller unless blades are Pitched.
The currents they generates travel outward to the vessel wall and then either upward or
downward.
In deep tanks several paddles are mounted one above the other on the same shaft.
Anchors are useful for preventing deposits on a heat transfer surfaces (as in a jacketed
processes) but hey are poor mixers.
Slow speed paddles gives mild agitation and can work in an unbaffled tanks but at higher
speeds baffles become necessary
Turbines
They resembles multi bladed paddle agitators with short blades, turning at high speeds
on a shaft mounted centrally in the vessel.
Diameter of impeller turbine is smaller than with paddles, ranging from 30 to 50% of
vessel diameter.
The principle currents generated by turbines are radial and tangential ( the tangential
component induces vortexing and swirling which must be stopped by baffles
Draft tube
Draft tube is a cylindrical duct slightly
larger than the impeller diameter and is
positioned around the impeller
𝑫𝒂 𝟏
𝑺𝟏 = =
𝑫𝒕 𝟑
𝑬 𝟏
𝑺𝟐 = =
𝑫𝒕 𝟑
𝑳 𝟏
𝑺𝟑 = =
𝑫𝒂 𝟒
𝑾 𝟏
𝑺𝟒 = =
𝑫𝒂 𝟓
𝑱 𝟏
𝑺𝟓 = =
𝑫𝒕 𝟏𝟐
𝑯 𝟏
𝑺𝟔 = =
𝑫𝒕 𝟏
Power Consumption
The important consideration in the design of an agitated vessel is the power required to drive the
impeller.
• When flow is turbulent in the tank the flow can be obtained by “q” and “Ek” per unit volume
of fluid
“q” can be obtained from flow number
𝜌(𝑉2′ )2
𝐸𝑘 =
2𝑔𝑐
𝑉2′
Where V2 is slightly smaller than the tip speed u2. ratio of = 𝛼. And we know V2ʹ = απnDa
𝑢2
and the power requirement is
P = q x Ek
In Dimensionless form
Two mixers of the same geometrical proportions throughout but of different sizes will have
identical shape factors but will differ in magnitude of Da. Devices meeting these requirements are
called geometrically similar.
When shape factors are temporarily ignored and liquid is Newtonian, the power of agitated vessel
is a function of following variables
P = f(Da , n, g c , g, μ, ρ)
Application of Dimensionless analysis gives the following dimensionless groups
Where
nDa 2ρ n2 Da
NRe = and NFr =
μ g
By considering the shape factors, the power number functionality would include the
following
or
Significance of Dimensionless Groups
Reynolds's number
• For given set of shape factors, the ‘m’ can be related to Reynolds's number by following
equation
Effect of System Geometry (Flat blade turbine operating at high
Reynolds's number)
With four baffles and S5 (baffle diameter to vessel diameter) set equal to 1/12,
changing S1 has almost no effect on the Np.
For straight blade open turbine, the effect of changing S4 (Impeller width to
diameter of Impeller) depends on number of blades. For six blade S4 is directly
proportional to Np but for four blade turbine Np increases S41.25
With pitched blade turbine the effect of blade width on power consumption is
much smaller than with straight blade turbines.
Two straight blade turbines on the same shaft draw about 1.9times as much power
as one turbine alone, provided the spacing the two impellers is at least equal to the
impeller diameter. Two closely spaced turbines may draw as much as 2.4times as
much power as a single turbine.
The shape of the tank has little effect on the Np. The power consumed by
horizontal cylindrical vessels is same as in a vertical vessel for both baffled or un-
baffled.