Presented By: Truong Tran Van

Applications Engineering
 OUTLINE
• Introduction
• Machine Types
• Toolpath Types
• Machine Positions
• Multiaxis Control
• Advanced Options
• Review
• Examples

2
 OUTLINE
• Introduction
• Machine Types
• Toolpath Types
• Machine Positions
• Multiaxis Control
• Advanced Options
• Review
• Examples

3
 INTRODUCTION
Standard Coordinate System

4
 OUTLINE
• Introduction
• Machine Types
• Toolpath Types
• Machine Positions
• Multiaxis Control
• Advanced Options
• Review
• Examples

5
 MACHINE TYPES
Machine Coordinates are Standard…

But machine types are not!

6
 MACHINE TYPES
• Common Configurations:
• Table/Table
• Head/Table
• Head/Head
• Others

7
 MACHINE TYPES
• Common Configurations:
• Table/Table
• Head/Table
• Head/Head
• Others

Impeller
Table1

8
 MACHINE TYPES
• Common Configurations:
• Table/Table Bosto

• Head/Table
• Head/Head
• Others

Swarf1

9
 MACHINE TYPES
• Common Configurations:
• Table/Table
• Head/Table Forest

• Head/Head
• Others

Milac

10
 MACHINE TYPES
• Common Configurations:
• Table/Table
• Head/Table
• Head/Head EC400

• Others

11
 MACHINE TYPES
• Common Configurations:
• Table/Table
• Head/Table
• Head/Head
• Others

Kuka
12
 MACHINE TYPES
• Common Configurations:
• Table/Table
• Head/Table
• Head/Head
• Others

Marble

13
 QUESTIONS?

14
 OUTLINE
• Introduction
• Machine Types
• Toolpath Types
• Machine Positions
• Multiaxis Control
• Advanced Options
• Review
• Examples

15
 TOOLPATH TYPES
3+2 Indexing / Positioning Simultaneous

Index

Simul

16
 OUTLINE
• Introduction
• Machine Types
• Toolpath Types
• Machine Positions
• Multiaxis Control
• Advanced Options
• Review
• Examples

17
 MACHINE POSITIONS
Machine Rotary Origin

18
 MACHINE POSITIONS
3+2 Indexing Origin(s)

19
 QUESTIONS?

20
 OUTLINE
• Introduction
• Machine Types
• Toolpath Types
• Machine Positions
• Multiaxis Control
• Advanced Options
• Review
• Examples

21
 MULTIAXIS CONTROL
Multiaxis Toolpath generation is all about Control
1. Cut Pattern Control – Guides the tool’s cutting directions
2. Tool Axis Control – Orientation of the tool’s center axis as it
follows the cut pattern
3. Tool Tip Control – Geometry that the tool tip is compensated
(along tool axis) to follow
4. Collision Control – Adjusts cut pattern to minimize gouges

For best results, create multiaxis operations in this order

22
 MULTIAXIS CONTROL
1. Cut Pattern Control

23
 MULTIAXIS CONTROL
1. Cut Pattern Control
Classic Interface Advanced Interface
Curve Morph Between 2 Curves
Swarf Parallel to Multiple Curves
Flow Cuts Along Curve
Multi-Surface Project Curves
Port Parallel to Surfaces
4-Axis Rotary Parallel Cuts
Drill Morph Between 2 Surfaces
Circle Mill Triangular Mesh
Swarf Milling

24
 MULTIAXIS CONTROL
1. Cut Pattern Control
MoldCurve

Split
25
 MULTIAXIS CONTROL
1. Cut Pattern Control

Ring

Impeller1

26
 MULTIAXIS CONTROL
1. Cut Pattern Control

Spiral

27
 MULTIAXIS CONTROL
1. Cut Pattern Control

Bosto

28
 MULTIAXIS CONTROL
2. Tool Axis Control

29
 MULTIAXIS CONTROL
2. Tool Axis Control
Classic Interface Advanced Interface
Lines Surface
Surface Surface with Lead/Lag
Plane Angle
From/To Point Fixed Angle to Axis
Chain Rotated Around Axis
From/To Point
From/To Chain
Lines
Angle to Impeller Machining Layer
Tilted Relative to Contact Point
30
 MULTIAXIS CONTROL
2. Tool Axis Control

To Point

From Point

Surface

Chain

31
 MULTIAXIS CONTROL
2. Tool Axis Control

Swarf2 Lines

32
 MULTIAXIS CONTROL
2. Tool Axis Control

Lead/Lag and Side Tilt

33
 MULTIAXIS CONTROL
2. Tool Axis Control

Bosto Lock

34
 MULTIAXIS CONTROL
3. Tool Tip Control
Classic Interface
Drive surfaces
Check Surfaces
On Selected Curve
On Projected Curve
Plane (Swarf)
Lower rail (Swarf)
Original point (Drill 5 axis)
Projected point (Drill 5 axis)

35
 MULTIAXIS CONTROL
3. Tool Tip Control
When Mastercam creates a 5-axis toolpath, first it generates a number of tool
positions along the user’s chosen Cut Pattern

36
 MULTIAXIS CONTROL
3. Tool Tip Control
Mastercam then assigns tool vectors to every one of those positions, based on
the Tool Axis Control method chosen by the user

37
 MULTIAXIS CONTROL
3. Tool Tip Control
Finally, Mastercam compensates the tool to a desired depth (along the Tool
Axis) based on the Tool Tip Control method.

38
 MULTIAXIS CONTROL
3. Tool Tip Control
Using this knowledge, a simple multiaxis strategy (for a complex part) would be
to create a clean ‘core’ to generate the cut pattern and tool axis control.
Then apply tool tip compensation to drive the cutter on the complex surface.

Mannequin

39
 MULTIAXIS CONTROL
4. Collision Control

40
 MULTIAXIS CONTROL
4. Collision Control
Retract Tool Tilt Tool
Along tool axis Use lead/lag angle
Along XY/XZ/YZ plane Use side tilt angle
Along X+, X-, Y+, Y-, Z+, Z- Automatic
Along surface normal
Away from origin Trim and Re-Link Toolpath
Along to cut center Trim collision only
Along opt in XY/XZ/YZ plane Trim toolpath before/after/during
Along user defined direction the first/last collision
Along tool contact line
Stop Toolpath Calculation

41 Report Collisions
 MULTIAXIS CONTROL
4. Collision Control

Head Porting

42
 MULTIAXIS CONTROL
4. Collision Control
Blade Finish

43
 MULTIAXIS CONTROL
4. Collision Control
Turbine 1 – Rough between blades
Turbine 2 – Blade finishing
Turbine 3 – Floor finishing

44
 QUESTIONS?

45
 OUTLINE
• Introduction
• Machine Types
• Toolpath Types
• Machine Positions
• Multiaxis Control
• Advanced Options
• Review
• Examples

46
 ADVANCED OPTIONS

Dynamic Work Offset (DWO)

Allows the user to easily program
the part anywhere in 5 axis space.
Once set up, the Part Work Offset
(G54.2P1) is compared to the
Machine Origin (G54) and the
controller re-calculates all
coordinates in the code.

*Post processor support required*

47
 ADVANCED OPTIONS
Rotation Tool Center Point (RTCP) or Tool Center Point Control (TCPC)
Different Names, Same Function
RTCP (Video)

OFF ON

48
 ADVANCED OPTIONS
Rotation Tool Center Point (RTCP) or Tool Center Point Control (TCPC)
Mastercam NCI File NC File

49
 QUESTIONS?

50
 OUTLINE
• Introduction
• Machine Types
• Toolpath Types
• Machine Positions
• Multiaxis Control
• Advanced Options
• Review
• Examples

51
 REVIEW
Multiaxis Toolpath generation is all about Control
• Cut Pattern Control
• Tool Tip Control

52
 REVIEW
Multiaxis Toolpath generation is all about Control
• Cut Pattern Control
• Tool Tip Control Familiar to anyone who has programmed 3-Axis

53
 REVIEW
Multiaxis Toolpath generation is all about Control
• Cut Pattern Control
• Tool Tip Control Familiar to anyone who has programmed 3-Axis

• Tool Axis Control

• Collision Control

54
 REVIEW
Multiaxis Toolpath generation is all about Control
• Cut Pattern Control
• Tool Tip Control Familiar to anyone who has programmed 3-Axis

• Tool Axis Control

The only new concepts introduced today
• Collision Control

The following example files will help expose you to the new concepts

55
 OUTLINE
• Introduction
• Machine Types
• Toolpath Types
• Machine Positions
• Multiaxis Control
• Advanced Options
• Review
• Examples

56
 EXAMPLES

1. Open Mastercam File

2. Follow Along
3. Backplot/Simulate
4. Please Ask Questions!

57