……AN OVERWHELMING EXPERIENCE

Made by
Siddharth Singh
CSJMA16001390221
INTRODUCTION
† Set up in 1970 by the Imperial Chemical Industries,
the closure of KFCL, a profit-making concern, was a
m a j o r s e t b a c k t o K a n p u r, t h e i n d u s t r i a l h u b o f t h e
state. In 1993, the British concern in an attempt to
w i t h d r a w f r o m t h e f e r t i l i z e r s e c t o r, s o l d t h e c o m p a n y
to Duncan group headed by GP Goenka.

† The Duncans Fertilizer was taken over by JayPee

Group on 6th June 2010. JayPee Goup spent around
Rs 400 crore on revival of this fertiliser unit which
was closed for around 8 years. KFCL is now owned
by Jaypee Uttar Bharat Vikas Private Limited
(JUBVPL), which is a joint venture promoted by
Jaypee Fertilizers & Industries Limited and Duncans
( D I L ) p r o m o t e r s ' g r o u p c o m p a n y, I S G T r a d e r s
Limited.
INTRODUCTION
 T h e J AY P E E G R O U P
† The Jaypee Group is a Rs 20,000 crore well diversified
infrastructural industrial conglomerate in India.
† The Group is a diversified infrastructure conglomerate
with business interests in Engineering & Construction,
Cement, Power, Real Estate, Expressways, Fertilizer,
Hospitality, Healthcare, Sports, Information
Technology and Education (not-for-profit).
† The key non-EPC projects completed across India are -
1450 MW Sardar Sarovar Project, the largest water
resource project in India,
1000 MW Tehri Dam, Asia's highest rockfill dam.
1000 MW Indira Sagar Power House, second largest
surface power house in the country.
1500 MW Nathpa Jhakri Power House, the largest
underground power house in the country.
 T h e J AY P E E G R O U P
† With a single minded focus Shri. Jaiprakash
Gaur, Founder Chairman of Jaypee Group, after
acquiring a Diploma in Civil Engineering in 1950
from the University of Roorkee now (IIT
Roorkee), had a stint with Govt. of U.P. and with
steadfast determination to contribute in nation
building, branched off on his own, to start as a
civil contractor in 1958,and laid the foundation of
Jaypee Group. The Jaypee story is not a story of
privilege or entitlement. It is a story of grit and
gumption; of struggle against incredible odds; of
dreams, and the striving and self belief that
turned them into reality.
A 50 year old plant
A 50 year old plant
A 50 year old plant
JOURNEY BEGINS HERE…..
AMMONIA PLANT
 Natural gas & gas Separator
Compositi Unit Lean Gas Rich Gas
on

CH4 mol% 98.39 80.75

C2H6 mol% 1.40 11.04
C3H8 mol% 0.10 2.71
i-C4H10 mol% 0.00 0.38
n-C4H10 mol% 0.00 0.46
i-C5H12 mol% 0.00 0.07
n-C5H12 mol% 0.00 0.06
+C6 mol% 0.00 0.06
N2 mol% 0.01 0.14
CO2 mol% 0.1 4.33
Total mol% 100.00 100.00

Joule Thompson’s Effect : How

the distribution of NGPA occurs?
NAPHTHA & NG : which is better?
Processed air?
NG/PA HEATER & DE-SULPHURIZER
Reactions involved:
I stage:
RSH +H2 ----> RH + H2S
R2S + 2H2 ----> 2RH + H2S
R2S2 + 3H2 ----> 2RH + 2 H2S
II stage:
ZnO + H2S ----> ZnS + H2O
Here, catalysts ZnO, CuO and
MoO3 are used to absorb
sulphur in a specific
composition.
REFORMERS

CH4 + H2O CO + 3H2

(endothermic)
CO + H2O CO2 + H2 (exothermic)
Overall endothermic reaction
Non catalytic reaction: CH4 + 2O2
CO2 + 2H2
Catalytic reaction: CH4 + H2O  CO +
3H2
CO2 + H2 CO + H2O
CH4 + CO2 2CO + 2H2
MGG & SHIFT CONVERTERS
Absorber & Methanator
Ammonia Converter &Overall
UREA PLANT
SYNTHESIS SECTION
1
4

3 2
Further Processes
1
4

3 2
Packing, ETP, WTP & OFFSITES
Conclusion
New upcoming Plants and Business ventures.
Organic Farming & Fertilisers Manufacturing.
Future Aspects of Farmers in India.
Moore’s Law and the Foreseeable Future.
World and the Law of Catastrophe (Malthusian
Catastrophe).
REFERENCES
 AMMONIA & UREA MANUALS @ KFCL ,KANPUR
 Google.com
 Wikipedia
 Ammoniacasale.ch
 En.citizenium.org
 Youngscientist.com
 Researchgate.ch
 Outlines of Chemical Technology – Dryden
 Shreve’s Chemical Process Industries.