TATYASAHEB KORE INSTITUTE OF

ENGINEERING AND TECHNOLOGY,

WARANANAGAR

INPLANT TRANING PRESENTATION

PRESENTED BY,
Mr. Aniket Jeevankumar Shinde
 COMPANY NAME
URJANKUR SHREE TATYASAHEB
KORE WARANA POWER CO.LTD.
WARANANAGAR
CONTENTS
1. Company Profile
2. Processes in Plant

3. Water Treatment Plant

4. Boiler System

5. Turbine section

6. Coal system

7. Bagasse system

8. Control Room

9. Safety

10.Conclusion
1. COMPANY PROFILE
 Company Establishment Year – 2008
 Company Product – 44 MW electricity generated
from steam.
 Company Customers –
1. Sugar factory
2. Refinery
3. Distillery
4. MSEB
PLANT LAYOUT
2. PROCESSES IN PLANT
 Water Treatment System
 Boiler Section

 Turbine Section

 Coal Feeding System

 Bagasse Feeding system

3. WATER TREATMENT SYSTEM
 Raw Water Tank-
Quantity: 2.
Capacity:
1. 11000 m3
2. 9000 m3
 Feed Water Pump-
Flow rate: 362 m3/hr
 Chemical Dosing-
1. Hypo (NaOCL)
2. Feric (FeCL3)
3. Poly

 Clarifier Water Storage Tank-

Capacity: 400 m3
•Filtration System-
1. MGF ( Multi Grade Filter)
2. Basket Filter
3. Ultra Filter
•Chemical Dosing-
1. NaOH
2. Hypo
3. HCL
•UFWS Tank-
Capacity: 156 m3
•Cartridge Filter
•RO Filter
•Degasser Water Storage Tank-
Capacity: 100 m3
•Dosing Tank-
1. SAC Tank
2. SBA Tank
3. MB Tank
•Morpholene Dosing
•DMS Tank-
1. 600 m3 2. 200 m3 (Make Up Tank)
4. BOILER SYSTEM
 De- aerator Tank
 Boiler Feed Pump-
Capacity: 77 m3/hr
Head: 1506 m
Motor: 525 kw
Speed: 2950 RPM
Quantity: 5 Nos
 Boiler-
Intended Working Pressure: 127 kg/cm3
Hydraulic Test Pressure: 190 kg/cm3
Boiler Furnace Temperature: 880˚C
 HP heater
• Economizer
• Convection
• Furnace-
Type: Travelling Grade Furnace
Max Pressure: 98 bar
Motor: 5 HP
• Fans-
1. ID
2. FD
3. SA Fan
4. CR Fan
• Compressor-
1. Service Air Compressor
2. Instrument Air Compressor
5. TURBINE SECTION
 Turbine-
Type: Impulse Reaction Turbine
Nominal Output : 44MW
Speed: 3909 rpm
Generator: 1500 rpm
 Governor-
1. High Pressure Governor
2. Low Pressure Governor
 Gear Box-
Speed Reduction Gear Box
6. COAL SYSTEM

 It is used in furnace, when bagasse quantity is totally

exhausted. This coal is directly purchased from market. It is
stored in the coal yard. It is used in furnace 2.5% lower than
bagasse quantity.

 Every boiler furnace there is a 4 coal bunkers, 4 coal screw

feeders, 4 coal sprayers.

 Generally 5-10mm size of coal is used. Larger than 10mm size

crushed in crusher & then feed in belt. These size coals are easily
sprayed.
7. BAGASSE SYSTEM
 Largely bagasse is used in furnace. It is a cheap fuel &
easily available from sugar factory.

 From sugar factory bagasse is supply to bagasse

conveyer-1 (BC-1). This bagasse is given to the bagasse
SILO & remaining bagasse is supply to bagasse yard. After
BC-1 this bagasse convey BC-2 belt. This belt also a
provision of 4 adjustable doors & one main door. This is
provided to store the bagasse at different places.
8. CONTROL ROOM
 Over all plant is operate pneumatically.

 In control room all pneumatic valves are operate by using

computer program .

 Honeywell company provides the operating software.

 For operating purpose one instrument compressor & one

service compressor.
9. SAFETY
SAFETY PRECAUTION INVOLVES :-

1) PROVIDE WORKER WITH SAFE WORK ENVIRONMENT

2) CONDUCT ROUTINE/REGULAR WORK PLACE INSPECTION
3) PROVIDE SAFETY TRAINING
4) PROVIDE PERSONAL PROTECTIVE EQUIPMENT
10. CONCLUSION
During these fifteen days of training I have seen a
cogeneration plant with extremely perfect management. We
gone through different departments of co-generation power
plant. such as water treatment plant, boiler system, turbine
system and others. This training is beneficial for me in my
future and it also will help me to build my career and I am
able to know how the theoretical concept that we learnt is
actually applied.