Beruflich Dokumente
Kultur Dokumente
SUBMITTED BY:
NAME:- Himanshu verma
ROLL NO:- 1609740045
COLLEGE:- Galgotia College OF Engineering And
Technology
BRANCH:- MECHANICAL ENGINEERING
CONTENTS
ACKNOWLEDGMENT
PREFACE
THE SYMBOL OF ESCORT
ESCORTS PROFILE
INTRODUCTION
ESCORTS:RESTRUCTURING
AGRI-MACHINERY GROUP
TRACTOR M/C SHOP(PLANT 1)
SHAFT HYDRAULIC LIFT ARM
FACING AND TURNING
ROUGH TURNING
FINISH TURNING
DRILLING
HOBBING
ROLLING
WELDING
GRINDING
HARDENING AND TEMPERING
INSPECTION
ACKNOWLEDGEMENT
I would like to thank to all those with whom I worked and whose thoughts and insights
helped me in increasing my knowledge and understanding of working in the
organization .
I would like to pay my sincere gratitude to MR. RAJENDRAYADAV & all employees, my project guide, who
helped me during the course of my training by providing his valuable suggestion, ideas and
guidance which proved beneficial for completion of my project . Besides I would also thank to all
the supervisors, Foreman and workers who helped me to understand the depth of my project, what
they want out of the project.
These people made me comfortable to understand the functioning of each machine &
about the operation occuring on the machines. They tried their best to make me
understand about the fixtures, tools and gauges used on the machine. These
peoples never made me feel as a trainee in the department rather provide an
atmosphere like a family and feel proud being the part of their through for short
while. Without their help this project would never have taken its present form. In
fact this project is the result of their vision, optimistic and encouraging attitude.
In the end I would like to thank the ESCORTS AGRI MACHINERYGROUP for providing
me with this brilliant opportunity to understand the working of an industry and
developing my technical aptitude
PREFACE
Industrial training now a day‟s one & the only one method to make
students familiar with the modern techniques, latest equipments &methods used in
various industries. During industrial training , students visit to various companies
and make themselves familiar with the practical aspect of the production method.
This training has provided and ultimate experience& opportunity to have practical
knowledge which has increased my level of thinking and dealing with different
kinds of people in all walks of life. It helps us a lot while appearing to the
interviews. Industrial training in proves the theoretical and the practical concept
of the student about engineering.
The well planned, properly executed & evaluated industrial training helps a lot in inculcating good
work culture. It provides linkage between the students & the industries in order to develop
and awareness of industrial approach to problem solving based on broad understanding of
plant.
THE SYMBOL OF ESCORTS
ESCORTS symbol holds more than meets the eye graphically. It has been prepared with certain objective in
mind & symbolic in more than one way .
The hexagon is a symbol of precision when interpreted as a nut; it symbolizes craftsmanship &unending
productivity. The spanner superimposed the hexagon represent the work and the people of
ESCORTS. This forms the letter “E” the letter ESCORTS an ever on the move changing invading the future.
E - ENSURE INBUILT QUALITY
S - SAVING ENERGY
C - CALTIVATE SAFE HABITS
O - OBSERVE PROCESS NORMS
R - REDUCE WASTAGE
T - TAKE CARE OF MACHINE
S - STRIVE FOR EXCELLENCE
They hopes, aspirations, teamwork and sense of communication help ESCORTS to achieve what it is today, a good reason to
work harder or a still better tomorrow.
ESCORTS PROFILE
Escorts came into being with a vision that was nurtured by MR. HARI NANDA and Late
MR. YUDI NANDA.
The foundation of ESCORTS Limited was laid in the formation of ESCORTS (agents) Ltd. On 17th
October 1944 and of ESCORTS(Agriculture and machines) Ltd. in 1948. These two were later
merged in 1953 to form ESCORTS Agents Pvt. Ltd. The company‟s
incorporation in its present name ESCORTS Ltd. was effected on 19th January 1960.
Having initially started with a franchise with Westing House domestic appliance, it has come a
long way in manufacturing and marketing arrange of products. It has pioneered farm
mechanization in India through import and distribution of agriculture tractors.
The manufacturing operations commenced in 1954 and since then the following range of new
products has been produced in the country.
YEAR PRODUCT COMPANY DIVISION LOCATION
1961 Escorts Tractors Escorts ltd. (Tractor Faridabad
Division)
1962 Railway Couplers & Shock Escorts Railway Faridabad
Absorbers Equipments Division
1963 Automotive Shock Absorbers Automotive Suspension Faridabad
Product (Engg. Division)
The first and foremost activity concerned with this effort is to identify their training needs. The needs of the
employees may very from department to department, from person to person and from organization to
organization.
The concept aims to meet an employee‟s needs/goals with current or future opportunities with in organization
and pertaining to changing environment of the industry. The activity recognizes the employee‟s needs for
advancement in his carrier and of better opportunities to use his talent.
It appreciates the fact that employees should be trained for new technology. The organization may move into
other areas, changing the type of skills necessary to do, Training of employees can be a fruitful means for
the organization to increase its productivity, to sustain the existence of the organization in a better way and
finally, to prepare them for the future.
ESCORTS: RESTRUCTURING
Escorts Limited is all set to face the future by drawing on its 50 years of experience, its inherent strengths
and a strong presence in the core sector providing complementary product line and a vast marketing
network combining them with India‟s intrinsic cost advantages to become a global source point for
high value engineering products. In order to meet the challenges in the future and to leave an
indelible mark on the industrial scenario, Escorts has restructured the group along six business lines,
each headed by an independent CEO. The business groups are as follows:-
“In the last 50 years ESCORTS has been more than merely one of the INDIAS largest engineering
companies. It has been a prime mover on the industrial front, at every stage introducing products
&technologies that helped to take the country forward in key areas. Today as the nation engages
in its most momentous economic transformation ever, we are once again adapting ourselves towards
being catalyst for qualitative growth by engineering change with a global prospective.”
THIS INFRASTRUCTURE COMPRISES:-
Escorts have made dent in exports as well as tapped the U.S. Market in a significant way. Escorts is acquiring
49% equity in long manufacturing company based in north Carolina which is currently distributing its
tractor, with over 5 lakhs tractor having been sold by company till date, every fourth tractor is a tractor from
ESCORTS. Technology up gradation, product improvement, better services, wider distribution network &
capacity expansion is the BUZZ WORDS in ESCORTS AMG.
ESCORTS with its two brands of FARMTRAC & ESCORTSTRACTORS are amongst India‟s largest manufacturers of
tractors in25 to 50 HP range. The performance characteristics of ESCORTSAND FARMTRAC are un matched AMG
of ESCORTS limited is responsible for the marketing of both ESCORTS & FARMTRAC brands of tractors. The
operational structure of AMG comprises of 4 regional & 19 area offices and functions on countrywide scale.
Service and part personnel are responsible for promoting sales, extending services to the customer and
ensuring availability of spare parts. Thus AMG continues to playits productive role on the farm front by
putting more & more tractors at the service of Indian market.
AGRI MACHINERY GROUPPRODUCT
RANGE:
1. ESCORTS SERIES (ECONOMY RANGE) 27-35 HP
2 POWERTRAC SERIES (VALUE RANGE) 30-47 HP
3 FARMTRSC SERIES (PREMIUM RANGE) 30-75 HP
THE ESCORTS RANGE:
E325 :
27 HP Diesel Engine, 2 cylinders, 6+2 sliding mesh transmission,shoe brakes, lower link sensing, color-
white & auto glow.
E335 :
35 HP Diesel Engine, 2 cylinders, 6+2 sliding mesh transmission,shoe brakes, lower sensing, color-white
& auto glow.
E340 :
40 HP Diesel Engine, 3 cylinders, 6+2 or 10+2 sliding meshtransmission, dry disc brakes.
THE FARMTRAC RANGE:
FT30 :
30HP Diesel Engine, 3 cylinder, 6+2 constant mesh transmission, Drydisc brakes, color-blue
-
FT35 :
35 HP Diesel Engine, 3 cylinder, 8+2 constant mesh transmission,Dry disc brakes, color-blue
FT45 :
42HP Diesel Engine, 3 cylinder, 8+2 constant mesh transmission, Drydisc brakes, color-blue
FT50 :
42HP Diesel Engine, 3 cylinder, 8+2 constant mesh transmission,shoe brakes, color-blue
FT55 :
47HP Diesel Engine, 3 cylinder, 8+2 constant mesh transmission, Drydisc brakes, color-blue
FT60 :
50HP Diesel Engine, 3 cylinder, 8+2 constant mesh transmission, Drydisc brakes, color-blue
FT70 :
60HP Diesel Engine, 3 cylinder, 12+12 partially synchroshuttletransmission, oil immersed
brakes, color-blue
TRACTOR M/C SHOP (PLANT-1)
The various departments of the Tractor Machine Shop Plant-1 are as follows:
►Engine gears
►Transmission Gears and Shafts
►Differential Gears and Shafts
►Lever
2. Tool Room:
The Tool Room caters to jig, fixtures, dies manufacturing etc.
3. Power house:
The Power House has generators and compressors of varying capacities.
4. Heavy Castings:
The components manufactured by Heavy Castings Division are:
2) Rough Turning
3) Finish Turning
4) Drilling
5) Rolling
6) Hobbing
7) Welding
8) Green grinding
9) Induction hardening
10) Tempering
11) Straightening
14) Inspection
Facing & Centering
Facing is part of the turning process. It involves moving the cutting tool at right angles to the axis of
rotation of the rotating work piece. This can be performed by the operation of the cross-slide, if
one is fitted, as distinct from the longitudinal feed (turning). It is frequently the first operation
performed in the production of the work piece, and often the last- hence the phrase "ending up".
This process is used for reducing length and smoothening the face.
Cutting Tool Details :-STD Centre Drill DIA 5/16 inch STD Face Mill Cutter
Tool Life:- Centre Drill 500 componentsFace Mill Cutter 100 components
Gauge Details:- STD Height gauge (0-500)TGR-G-9120 Centre Depth Checking Gauge 5.20/5.0
Rough Turning
When a great deal of stock is to be removed, you should take heavy cuts to complete
the job in the least possible time. This is called rough turning. Select the proper
tool for taking a heavy chip. The speed of the work and the amount of feed of the
tool should be as great as the tool will stand. When you take a roughing cut on
steel, cast iron, or any other metal that has a scale on its surface , be sure to
set the tool deep enough to get under the scale in the first cut. Unless you do, the
scale on the metal will dull or break the point of the tool. Rough machine the
work to almost the finished size; then take careful measurements.
-
Perhaps the most difficult operation in machine work is to make accurate measurements. So much
depends on the accuracy of the work that you should make every effort to become proficient in the
use of measuring instruments.
Power :-220-244 V