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Material flow connection between

GA-SA/ENGINE shop
Creator: Timmy (Tran Xuan Phong)
Dept: Supply chain optimization
Created date: 03/11/2018
I. BACKGROUND
- 40 feet long vehicle are going
to used to transfer the
material from SA/Engine shop
to GA shop.
- The travel distances are short.
The trucks must queue up.
- Batch size: 45~60 carset per
truck.
- Interrupt operation

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II. CURRENT CONDITIONS

Convey to
Loading (15 Waiting Turning Unloading Convey to
dock (15
min) (10min) (5min) (15 min) line (15min)
min)

Engines Wheels Bumpers


Carset per truck 60 42 24
Window time (min.) 95 min 66 min 38 min
Handling time 75 min 75 min 75 min
Rack qty. in GA 40 34 42
Square needed in GA 90m2 136m2 168m2
Space needed per 43m2 56m2 48m2
dock

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III. PROPOSALS
Warehouse positions:

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III. PROPOSALS
3.1 Option 1: Tow Tractor and Roof

Convey directly to line (15min)


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III. PROPOSALS
3.2 Option 2: AGV and Roof

Convey directly to line (15min)

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III. PROPOSALS
3.3 Option 3: AGV and crossing bridge

Convey directly to line (25min)

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III. PROPOSALS
3.4 Option 4: Engines hanged by chain conveyor

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GOOD
IV. BENCHMARK (Example: Engines) NORMAL
BAD

Currently Option 1 Option 2 Option 3 Option 4


Aspects
(truck) (Tow tractor) (AGV) (AGV&bridge) (chain conveyor)

Carset 60 12 6 6 1
Window time 95 min 19 min 8.5 min 8.5 min 1.58 min
Conveyance time 75 min 15 min 15 min 25 min 4 hours
Rack qty. in GA 40 racks 4 racks 3 racks 4 racks 0
Space needed in GA 90m2 9m2 7m2 9m2 0
Space needed for dock 43m2 0 0 0 0
Expediting time Long Short Short Normal -
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IV. BENCHMARK (cost)
Current method Option 2 Option 3 Option 4
Aspects Option 1 (tugger)
(truck) (AGV) (AGV) (chain conveyor)

Operation Large batches Small batches Constantly Constantly One piece flow

Operator number 5 1 0 0 0

Investment cost TBD TBD TBD TBD TBD

Operating cost TBD TBD TBD TBD TBD

Referred No No Yes No Yes

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V. SOME REFERENCES

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THANK YOU!

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