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Technology
Neil Sookram
Production & Perforating Domain Champion
Excellence
A StreamlinedinOrganisation
Executiondedicated to Technology and Excellence in Execution
Smart Perforating
• Objectives
• Reservoir parameters
• Rock properties
• Completion details
• Gun & charge choice
• Technique choice
• Operational details
Optimize
Execution
Gun Hardware
Deployme
nt
Treatment
Pressure Drop
• Perforation Casing Hole Size
• Interval Length
• Number of Shots
Tortuosity
• Phasing (180°, 60°, 120°)
• Orientation
• Micro Annulus or Multiple Fractures
• Deviation
P)
oG
n ts
s
ly
(N
i on
me
On
etr ity
)
ng
P
on
let
(G
ns
on
at i
al s
nti
mp
De
ort Only
ol
vir
ted d
lec terv
ve
ntr
e
Co
Hi g h a s e
En
g
Or Phas
ot
bri
en
Pre
rin
Ho ive
Co
In
ine
le
h
al
le
P
De
hS
p
ctu
Ho
tur
t
nd
sti
ep
nd
rel
ien
ro
ll y
Sa
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Na
De
Sh
Big
Sa
Enerjet
Ze
Wi
Se
Lo
Fu
ü ü ü ü üü ü üü üü ü
Power
üüü üü ü
Spiral
ü üü ü
Pivot Gun
ü ü ü ü üü ü üü üüü ü
PURE Gun
ü ü ü ü üü ü üü ü üü ü
HSD Gun
ü ü ü üü ü
Casing Gun
ü üü ü ü
HEGS Gun
ü üü ü ü
HVO Gun
• Single-shot perforation in
outcrop, reservoir core samples
• Core under downhole pressure
conditions, ability to monitor
perforation while flowing (and at
stress), gravel pack perforations
under field conditions
• Perforation, post-perf flow, sand
production monitoring, gravel
packing, post-GP flow
14 PURE Perforating
9 October, 2008
A Streamlined Organization dedicated to Technology and Excellence in Execution
Balanced Perforations - No Post-Shot Flow
PI = 0.07 bbl/d/psi
PI = 0.2 bbl/d/psi
The PURE system may only be used pursuant to a contract agreed with Schlumberger and
must not be distributed or divulged to third parties, or duplicated in whole or in part, without
prior written permission by Schlumberger.
* Mark of Schlumberger
Productivity Injectivity
Penetration, P
Reduced
Reduced permeability
Permeability crushed
crushed zone,
zone, KKc
c
Poor Poor
Sand debris
Debris
Dmg depth
Damaged zone, Kd Undamaged formation, K
Penetration, P
Good Poor
Sand debris
Debris
Dmg depth
Damaged zone, Kd Undamaged formation, K
Penetration, P
Good Good
Dmg depth
Damaged zone, Kd Undamaged formation, K
Schlumberger Private
damage
PURE Charge
Pr
Ceme Virgin
nt Reservoir : Pr,
K Pw
Casing
Shape Charge
Time ms
Comments :
• Pw is below Pr and corresponds to a
desired initial underbalance pressure
• Pg below Pw since Pg is at atmospheirc
pressure
Timing :
Perforation & PURE Timescale • 0-15 Microsecond – Birth of jet
• High jet tip velocity - 7,000 m/sec.
2 : Fire guns • Pressure in gun ( Pg) increases. Gun Swells
Schlumberger Private
damage
Pr
Ceme Virgin
nt Reservoir : Pr,
K Pw
Casing
Time ms
Comments :
• Gun Pressure Pg is building up inside the
Gun because of gas pressure generated
by explosive ( deto cord,shaped charge )
combustion.
• Gun starts to swell
Timing :
Perforation & PURE Timescale • 15-30 Microsecond – Jet interaction with fluid
• Jet creates a hole in gun body
3 : Gun pressure released • Free communication in between inner gun and Wellbore
fluid
Shape Charge Detonation Perforation Tunnel
Gun Pressure : Pg & PURE Condition : NO
Pr < Pw < Pg
Pw < Pg Reservoir Pressure : Pr
Pressure
Pg Pw Wellbore pressure : Pw
Formation
Schlumberger Private
damage
Pr
Ceme Virgin
nt Reservoir : Pr,
K Pw
Casing
Time ms
Comments :
• High gas pressure generated by
explosives exits from gun and gas
expends creating a large spike in
pressure in the wellbore
Timing :
• 30-250 Microsecond – Creation of cavity in Rock
erforation & PURE Timescale • High impact pressure : 15 million psi
: Creation of perforation tunnel • Jet creates perforation tunnel and allow communication in
between reservoir and wellbore
Schlumberger Private
Virgin
Reservoir : Pr
Pr
Pw
Reduced
Permeability
Crushed Zone :
Kc Time ms
Comments :
• High impact jet on reservoir pulverizes formation
rock grains causing a change in the matrix rock that
results in a low-permeability crushed zone
immediately surrounding the perforation tunnels
Damaged Zone : and creating potential for migration of fine particles
• The process also leaves some residual charge
Kd debris inside the perforations.
• Gas fully expanded in wellbore
Timing :
• 300-500 Microsecond - End of penetration
erforation & PURE Timescale • 1-5 Millisecond – Initial response of wellbore fluid
: Wellbore fluid rushes in gun • Perforation tunnel and allow communication in between
reservoir and wellbore
Schlumberger Private
Virgin
Reservoir : Pr
Loose sand
Pr
Pw
Reduced
Permeability
Crushed Zone : 0
Kc Time ms
Comments :
• Also the perforation process leaves a mixture of
crushed material in the tunnel (comminuted debris,
loose sands, charge debris) which can have a large
impact in injection efficiency
Damaged Zone : • The process also leaves some residual charge
Kd debris inside the perforations.
• The fluid in the wellbore begins to notice that it can
expand inside the gun
Timing :
• 5-10Millisecond – PURE Effect
erforation & PURE Timescale • First step : Tensile failure of crushed zone
: Dynamic underbalance occurs ( DUB)
Schlumberger Private
Virgin Reservoir :
Pr, K
Pr
Differential pressure
=
PURE DUB
0 10
Time ms
Comments :
• Tensile failure is caused by exposure to the high
differential pressure between reservoir and
wellbore. When the peak strength of the flow
exceeds the strength of the rock damaged by
perforating, tensile failure will cause the weakened
rock to be removed
Timing :
• 10-50 Millisecond – PURE Effect
Perforation & PURE Timescale • Second Step : Crushed zone removed from perforation
7 : Transport of failed material tunnel
• Perforation tunnel cleaned up
Schlumberger Private
Virgin
Reservoir : Pr,
K
Pr
Flow
period
0 10 20 30 40 50
Comments : Time ms
• Fines and perforation debris are removed from the
perforation tunnel by the subsequent flow into the
wellbore caused by the dynamic underbalance
Timing :
• 50 Millisecond – Reservoir reaction
Perforation & PURE Timescale • Clean perforation tunnel
8 : Reservoir response
Schlumberger Private
Virgin
Reservoir : Pr,
K
Pr
Well
flows
0 10 20 30 40 50
Comments : Time ms
• After perforating and PURE events ,perforation
tunnels are free of damages .
• Reservoir is flowing with increased permeability
around perforation tunnel and thus enhanced well
productivity.
Conventional vs. Dynamic Underbalance
Conventional Underbalance (example): Dynamic Underbalance (example):
BHP before perf. = 1000 psi UB BHP before perf. = 1500 psi OB
Instantaneous UB = No (< 0.1 sec) Instantaneous UB = 2500 psi
Max UB < 500 psi (variable) Max UB = 2500 psi
Kc/K = 0.047 -> PR < 70% Kc/K = 1 -> PR = 100%
PURE
Schlumberger Private
Pore fluid: GAS (Dry N2)
Non-PURE
PURE
Surging and Static underbalance do not
fail the Crushed Zone: Why ?
Reservoir • > 900 psi, > 0.1mD gas, > 5mD oil
Conditions • Has been used to reduce fracture breakdown pressures
1500
Initial underbalance = 1000 psi
1000
Differential Pressure, psi
500 Test 4
Test 3
-500
-1000 Test 1
-1500
Test 2
-2000
0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 2
Time, sec
2500
2000
Initial overbalance = 500 psi
1500
Differential Pressure, psi
1000
500 Test 9
0
-500 Test 8
-1000
-1500
Test 7
-2000
-2500
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
Time, sec
Two options:
Overbalance - required use of a packer.
Modest underbalance (400 psi) - required modification of gun system,
no packer
Fire guns
300
(bbl/day/psi)
200
100
0
A B C D E F G
Wells
GunStack* system
Switch to PURE
Wireline perforating
60% improvement in
productivity
Combination of PURE, standard and PowerJet Omega used for re-perforating to adjust
production profile
PURE system used with CLEANPERF fluid loss and control pill
Multi-rate PLT data showed negative skin across both high and low perm zones
Typically overbalanced perforating results in high skin as mud and or fines are
pushed back into the perforations, blocking pore throats. The use of CLEANPERF
prevented this happening.
SPE 71642 Laboratory Experiments Provide New Insights into Underbalanced Perforating
SPE 101278 New Perforating Technique Improves Well Productivity and Operational
Efficiency
SPE 103070 Customized Reperforating With New Technologies For Optimal Field Drainage
and Productivity Enhancement: East Venezuela Applications
SPE 104099 Overbalanced Perforating Yields Negative Skin Values in Layered Reservoir
Matter?
SPE 108167 Overcoming Environmental Challenges using Dynamic Underbalance
Perforating
SPE 112488 Dynamic Underbalance Perforating Application Increases
Productivity in the MatureHigh-Permeability Gas Reservoirs of Santa Ana Field
Venezuela
OTC 19242 An Evaluation of Perforating Techniques and Use of Cesium Formate
Kill Pills to Maximise Productivity in HPHT Gas Wells and Minimise HSE Risk
Evidence
― Historical (going back at least to 1990)
― Recent (PowerJet Nova vs Omega 2906)
― Recent (PowerJet Omega 2006 vs. competitor charge)
Reasons
― Penetration theory
― Threshold target strength
Historical evidence
SPE 27424 (1990)
SPE 29332 (1994)
SPE 38141 (1997)
SPE 52203 (1999)
SPE 125020 (2009)
SPE 127920 (2010)
Penetration research
New model
New shaped charges
1950’s Today
More than 50 years
New facility opened 2004
Accelerated testing
started 2007
Over 630 tests conducted
in stressed rock
Most comprehensive study
ever
20
15 in. concrete
8 in. or 12.5 in. Berea?
18
10 in. Berea
14
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30
API 43 47.3
in.
25.0
in.
Model Output
(SPAN*, SPOT, GEM, etc)
3 3/8-in. gun
41.4 in. API concrete penetration
Sandstone formation, 6000 psi UCS
3500 psi reservoir pressure
5000 psi overburden
l ts
su
35.3
re
o d els —5
? 19.1
Actually
14.4
5 m
Remove Replace
(cost effective system)
New
(wider range of rock, stress
and shaped charges)
Industry Standard
(publically available model)
Combine
(UCS & stress into single function )
3 rock/stress combinations c
o F)k
to r
(Ballistic Indicator Function,
BI
Characterize charge
l in k (Harvey et al)
e c t
New SPAN v9.0 Di r
12.1 in.
15.4 in.
Weak
Sandstone PowerJet Nova Trend
(2000 psi)
Strong
Sandstone
(10,000 psi)
Hark Rock
PowerJet Omega Trend (16,000 psi)
PFrac?
PowerJet Nova
PURE
12%
PowerJet Omega
Non-PURE
30%
Karakas & Tariq model
Kc/K = 0.8 for PURE*, 0.1 for non-PURE
8 in. of damage
Additional penetration increases
effective wellbore radius
More important for deep damage
More important for dirty perforations
Perfect combination is PURE & PowerJet Nova
*Mark of Schlumberger
APPLICATIONS
Damaged formations
Nova*
Omega*
Nova*
New Predictive Model of Penetration Depth for Oilwell Perforating Shaped Charges
― SPE 127920; Lafayette, LA, Feb 2010
Perforated Completion Optimization Using a New, Enhanced and Integrated Perforating Job Design Tool
― SPE 151800; Lafayette, LA, Feb 2012
Non SPE
― Penetration into Gas-Saturated Rock 2008 International Ballistics Symposium
― Penetration into Stressed Rock 2008 International Ballistics Symposium
― Penetration and Rock Mechanics 2007 U.S. Rock Mechanics Symposium
― Penetration and Rock Mechanics 2007 Hypervelocity Impact Symposium (2008 Int’l Jnl Imp. Eng)