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GIS Technologies

Medium-Voltage Gas Insulated Switchgears


18th to 20th April’ 2017

Restricted © Siemens AG 2016 siemens.co.in


Complex Power distribution networks
in cities

Railway

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GIS benefits at a glance

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Products
Gas-insulated MV Switchgear (Goa Works)

Primary distribution
Generator level and high-voltage grid
G

Primary
8DA/B NXPLUS NXPLUS C NXPLUS C distributio
Wind x n level x
up to 40.5 kV, up to 40.5 kV, up to 24 kV,
up to 40 kA, up to 31.5 kA, up to 31.5 kA, up to 36 kV,
up to 5000 A up to 2500 A up to 2500 A up to 25 kA,
x x x x x x x
up to 1000 A
Secondary distribution
Secondary
distribution
level

8DJH ST 8DJH ST E 8FB20 8DJH 36


up to 12 kV, up to 12 kV, up to 12 kV, up to36 kV,
up to 21 kA, up to 26.3 kA, up to 21 kA, up to 20 kA, Low
up to 630 A up to 1250 A up to 630 A/2MVA up to 630 A voltage
*Air-insulated switchgear with gas-insulated switching devices

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8DA/B
Technical Features

 Up to 40.5 kV, 40 kA (3s)


 Busbar up to 5000 A
 Feeder up to 2500 A
 Metal-enclosed
 Single-busbar system ( 8DA10 )
 Double-busbar-system ( 8DB10 )
 Gas-insulated
 Hermetically single-pole enclosed
 Maintenance-free and climate-independent
design
 Factory-assembled, type-tested switchgear
according to IEC 62 271-200

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Circuit-Breaker Panel 8DA10
Single-Busbar System

Low-voltage compartment
Installation of secondary
devices
Busbar housing
Operating mechanism for Light-metal vessel
three-position switch
Disconnector and earthing
switch
Circuit-breaker housing
Operating mechanism Light-metal vessel
for circuit-breaker
Vacuum switching
technology
Cable connection
Inside-cone system

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Circuit-Breaker Panel 8DB10
Double-Busbar System

Busbar housing
Low-voltage compartment Light-metal vessel
Installation of secondary
devices
Three-position switch
Operating mechanism for housing
three-position switch Light-metal vessel
Disconnector and earthing
switch
Operating mechanism
Circuit-breaker housing
for circuit-breaker
Light-metal vessel
Vacuum switching
technology

Cable connection
Inside-cone system

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Circuit-Breaker Panel 8DA11/12
1-Pole and 2-Pole Traction Systems

Low-voltage compartment
Installation of secondary
devices
Busbar housing
Operating mechanism for Light-metal vessel
three-position switch
Disconnector and earthing
switch
Circuit-breaker
housing
Operating mechanism Light-metal vessel
for circuit-breaker
Vacuum switching
technology Cable connection
Inside-cone
system

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Current Measurement

E
Current Ring-core current transformers
transformer
• Main circuit as primary part
Fitted at busbar
without dielectric and thermal
problems
• Secondary part accessible
Current outside the enclosure without
C1
C1 transformer danger
C2
Fitted at cable • Free of dielectrically stressed
housing
cast-resin parts
D Current
transformer
Fitted at cable

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Voltage Measurement

Voltage
Transformer
Fitted at busbar
Type 4MT3
Voltage transformer
Type 4MU4 • Single-pole insulated
• Metal-enclosed
• Plug-in type
• At the busbar:
Surge-proof for 80 % UP
Voltage
Transformer repeat test with connected
Fitted at cabel transformer
housing
Type 4MT7
Type 4MU3

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Busbar rated current up to 5000A

Example 8DA10

Busbar up to 4000 A Busbar 5000 A

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8DA/B
Single-pole enclosure

Example 8DA10

L3 L2 L1

Advantage of single-pole enclosure

 Exclude phase-to-phase short circuits.

 In worst case only phase-to-earth short


circuits could happen.

 Minimizing of fault risks

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8DA10
Multiple-Vessel-Principle

 Busbar and circuit-breaker are single-


pole enclosed within different vessels

 Measures in case of faults at circuit-


breaker or cable connection:

 Shut down of the busbar is not


necessary

 Replacement of panels is
 Single-phase enclosure
possible, while busbar is under
high voltage operation
 2 Compartments

 6 Vessels

 Shut down is only for the damaged panel necessary

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High Reliable and Availability

Operational availability
 Hermetically sealed system,
insensitive to aggressive ambient
conditions such as salt and water,
humidity, dust and temperature
 Maintenance-free design
 Ring-core current transformers –
without dielectric stress
 Metal-enclosed & metalized voltage
transformers
 Shielded cable terminations
Extremely low failure rate, high mean
time between failure (MTBF)

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Pressure Relief System
Pressure Co-ordination

• Defined reaction
Relative pressure
• Low pickup pressure in the vessel
Vessel bursting pressure
in hPa

• Type-tested acc. to IEC 62271-200, > 6000 hPa (87 psi)


4500
no repeat tests during operation acc. Opening of pressure relief
3000 - 4500 hPa (43.5 - 65.3 psi)
3000
to EN-DIN 50187

*)

Max. operating pressure


1800 hPa (26.1 psi)
1800
Rated filling pressure
1200 hPa (17.4 psi)/20ºC
1200
Min. operating pressure
1000
1000 hPa (14.5 psi)

*) Example 8DA10 38kV / 200kV BIL

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Gas pressure manometers

 Gas pressure manometers arranged


at the switchgear front
 Gas pressure can be read with
security even without auxiliary
voltage supply
 Optionally with independent of
ambient temperatures
 Optionally with independent of site
altitude
 With two signaling contacts for
“gas pressure too low and
“gas pressure too high” indication
 Optionally with three signaling
contacts for
“gas pressure too low / very low” and
“gas pressure too high” indication
*) Example 8DB10

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Cast Resin Bushings

Maximum quality due to:


 Our own development
 Our own production
 Changing-climate test

Routine tests including:


 X-ray test
 High voltage test (HV)
 Partial discharge test (PD)
 Helium leak test

*) Example 8DA10 pole –


bushing between busbar and circuit-breaker housing

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Circuit-Breaker Operating Mechanism

 Maintenance-free

 Tested mechanical train

 Safe operating and interlocking


systems

 Modular construction from simple


design with one shunt release up to
three releases and an operating
system capable of auto-reclosure

*) Example 8DA10

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Three-Position Disconnector

CLOSED OPEN
 Maintenance-free
 Switch positions CLOSED, OPEN,
EARTHED or READY-TO-EARTH
 OPEN: Main circuit open between
busbar and circuit-breaker: Test
voltages for isolating distances are
withstood
 READY-TO-EARTH: Contact
blades connected with the earthing
contact
 EARTHED: Feeder earthed and
short-circuited by closing the
circuit-breaker
EARTHED
*) Example 8DA10

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Three-Position Disconnector Operating Mechanism

 Only permissible operations


possible due to logical mechanical
interlocks
 Mechanically coupled position
indicator
 Separate operating shafts for the
“disconnecting”, “earthing” /
“ready-to-earth” functions
 With manual operating mechanism
 Option: With motor operating
mechanism
 Same sense of rotation for the
switching of the “CLOSE” or
“OPEN” functions

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Inside-Cone Connection

 According to EN 50181
 Fully insulated, therefore safe-to-
touch and climate-independent
 System-conforming installation of
surge arresters
 System-conforming installation of
voltage transformers

Note:
1 socket might be required for cable testing

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Compact

 Small and compact dimensions


 Retrofitting of AIS switchgear with GIS means
that more panels are possible
 Footprint savings
 Smaller switchgear buildings allow
better integration in the environment
 Substation augmentation in future
within existing building

Space saving with GIS compared to


conventional AIS switchgear:
 50% smaller 12kV GIS
 60% smaller 36 kV GIS

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Climate-independent

 HV vessel sealed for life


 All electrical components with
degree of protection IP65
 All cable terminations are enclosed
with conformity to the system

Therefore:
 Maintenance-free for lifetime
 No cleaning of live parts
 No failures caused by small animals
 Independent of site altitude
 Independent of climatic conditions
 No measures against condensation

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Maintenance-free

Maintenance-free design means:

 No costs for maintenance

 No spare parts for wear and tear

 Maximum availability as there are no downtimes for maintenance

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Personal Safety & Security of Operation

Safe-to-touch and hermetically sealed


primary enclosure

 All high-voltage parts including the


cable terminations, busbars and voltage
transformers are surrounded by earthed
layers or metal enclosures
 Standard degree of protection IP65 for
high-voltage parts

Arc-fault tested panels


 High resistance to internal faults by tested switchgear design IAC AFLR

Interlocking system based on kinematic train


 Logical mechanical and electrical interlocks prevent maloperation

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Environmentally Responsible

 GIS are designed and


manufactured according to environmental
standard ISO 14001

 Are designed with minimal


use of insulating materials

 Has an extremely low


leakage rate of <= 0.1% p.a. (IEC)

 End of life cycle: We are prepared to take


the switchgear back for recycling for its
safe disposal

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Type Tests, Routine Tests

Type tests:
 Dielectric tests
 Partial discharge tests
 Temperature-rise tests
 Short-time withstand current and
peak withstand current tests
 Verification of making and breaking
capacity
 Mechanical function tests
 Verification of degree of protection
IP
 Pressure withstand test for gas-
filled compartments
 Test of performance with internal
faults
 Climatic tests

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Type Tests, Routine Tests

Routine tests
 High-voltage test on main circuits
 Voltage test on auxiliary and
control circuits
 Measurement of the resistance of
the main circuit
 Partial discharge measurement
 Mechanical function test
 Pressure withstand test of gas-
filled
compartments
 Tightness test of gas-filled
compartments
 Test of auxiliary electrical
equipment
 Wiring test

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Lived Quality Assurance
Based on ISO 9001 and 14001

Incoming material Pre-production

Raw material Production testing station for


Semi-finished products metal and copper production
Purchased parts Dimensional inspection
Assemblies from suppliers
Routine test, cast-resin parts
Visual inspection
X-ray test
Testing station for incoming material HV/PD test
Optical, dimensional inspection Helium tightness test
according to test specifications in
drawings Testing station for
surface treatment
Material testing station Coating thickness
Mechanical, Surface structure
chemical, Colour deviations
climatic tests

Production / Switchgear installation

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Tested Quality in Running Production

Integral helium tightness test High-voltage and partial discharge test


Total leakage test Rated power-frequency withstand voltage test
Partial discharge rate
Test of voltage detecting systems
Voltage drop measurement
Voltage drop at 100 A DC
Mechanical and electrical
function test
Operating mechanisms, interlocks
Switching device test
Operating time / operating angle 2kV wiring test
measurement
Electrical function of auxiliary switches,
Torque test motors, shunt releases, protection devices,
for all screwed/bolted joints Vessel Switchgear etc. Final testing
in the vessel Final optical inspection
assembly assembly
Completeness, accessories

Arcing chamber test Release for dispatch


Endurance test
with torque monitoring Switching- ISO 9001 Dispatch Dispatch test
device
production and Packing acc. to specifications

ISO 14001 Correspondence of material


with dispatch note,
Tested quality
from incoming Certificate freight documents
material
and pre-production
Customer

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Quality and Environmental Management

Tested and certified according to ISO 9001 and ISO 14001,


but our own demands are what matters:

 Conformity with the standards

 Tests at maximum limit stress

 Person-related quality systems: for


each switchgear 1 accompanying note

 Comprehensive development tests


in our own testing laboratory

 Quality test operations in production

 Quality assurance acts independently


of the production management

 Positive ecological balance

 Closed disposal and recycling circuit

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Gas-insulated Medium Voltage Switchgear
Applications

Railways & Metros Chemicals Municipalities/ DSOs Oil & Gas

Construction/ Real Estate Data Centers Renewables Large Infrastructures

Metals Microgrids Mining Transport Systems

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References 8DA/B
Selected Projects (1)

Kulmbach / Germany

8DA10

16 panels

24 First
kV / SIEMENS
16 kA (3s) / 1250 A
gas-
insulated
medium-voltage switchgear
(April 1982)

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References 8DA/B
Selected Projects (2)

Tibet / China

8DA10

205 panels

40.5 kV / 31.5 kA (3s) / 1250 A


Site altitude: 3000 – 5000 m

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References 8DA/B
Selected Projects (3)

GECOL / Libya

8DA10 and 8DB10

1398 panels

36 kV / 40 kA (3s) / 2500 A

Desert climate condition

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References 8DA/B
Selected Projects (4)

Emirates Palace Hotel / United Arab Emirates

8DB10

117 panels

12 kV / 31,5 kA (3s) / 2500 A

Desert climate condition

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Gas-insulated Medium Voltage Switchgear
Our Offerings – Primary Distribution

Benefits at glance

• Siemens global trust & quality standards


• Proven designs with operational life >35years
• Market leader in GIS technologies
8DA/B • > 9000 GIS under operation in Railways worldwide
Upto 36kV, 40kA, • Reduced footprints
5000A • Install and forget switchgear
• Arc fault tested panels IAC AFLR
• Personal Safety of operation due to logical mechanical
interlocks
• Maintenance free design & reliability
• Climate independent
• Low lifecycle cost compared to Air Insulated
switchgears
8DJH STE • Preserves Environment
Upto 12kV,
26.3kA, 1600A
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Gas-insulated Medium Voltage Switchgear
Manufacturing locations

Frankfurt, Germany Wuxi, China

Berlin , Germany Goa, India

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Energy Management

Thanks for
your attention.

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Switchgear Factory Frankfurt at One Glance

Assembly line 8DA/B Assembly line 8DJH Assembly line NXPLUS / C

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Thank You

Thank You

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