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Machine Weight (w / ROPS and inside scraper Volvo Single Drum Compactor SD110

Operating Weight (CECE) kg 11125

Static weight @ drum kg 6100

Static weight @ Tires kg 5025


VOLVO SINGLE
Shipping weight kg 10876
Engine DRUM
Make Volvo D5DA3
COMPACTORS
Model Turbocharged and liquid cooled 4- cylinder
Rated power at 2200 speed 99 KW

Propulsion Type Hydrostatic, motor on planetary axle w /.No spin differential and 2 –speed axle drive
motor
2 – speed motor into planetary
Travel speed Km/h High 0 – 11.
Low 0 - 6 WALK AROUND
Drums
SD110
Width mm 2134
Diameter mm 1500
Shell thickness mm 25
Gradeability % 28%
Vibration
Frequency Hz 30
Amplitude mm Low 1.29 & High 1.92

Centrifugal force KN Low 224 & High 309

Brake system
Service brake Dynamic hydrostatic through propulsion system

Parking / Secondary - brake Spring Applied Hydraulically Released (SAHR) on axle

Miscellaneous
1. Articulation Angle(plus / minus) O 40

2. Oscillation Angle (plus / minus) O 17 This information is current at the time of


publication. Volvo India Private Limited reserves the
right to make product improvements without notice
3. Inside Turning Radius (to drum edge) mm 3652

4. Fuel capacity l 270

5. Hydraulic oil capacity l 125

Volvo Construction Equipment Construction Equipment


Global CST- Training Ref. No.20025564-Ai
Printed in India 2011.06
Volvo Single Drum Compactor SD110
With optional drum drive
Operating Weight (CECE) kg 11212

Static weight @ drum kg 6240

Static weight @ Tires kg 4972 VOLVO SINGLE


Shipping weight
Engine
kg 10963
DRUM
Make Volvo D5DA3 COMPACTORS
Model Turbocharged and liquid cooled 4- cylinder
Rated power at 2200 speed 99 KW

Propulsion Type Hydrostatic, single speed motor on planetary axle w /.No spin differential and 2 –
speed drum drive motor

Travel speed Km/h


2 – speed motor into planetary
High 0 – 13.
Low 0 - 9
WALK AROUND
Drums SD110
Width mm 2134
Diameter mm 1500
Shell thickness mm 25
Gradeability % 52%
Vibration
Frequency Hz 30
Amplitude mm Low 1.29 & High 1.92

Centrifugal force KN Low 220 & High 300

Brake system
Service brake Dynamic hydrostatic through propulsion system

Parking / Secondary - brake Spring Applied Hydraulically Released (SAHR) on axle and drum drive motor

Miscellaneous
1. Articulation Angle(plus / minus) O 40O
This information is current at the time of
2. Oscillation Angle (plus / minus) O 17 publication. Volvo India Private Limited reserves the
right to make product improvements without notice
3. Inside Turning Radius (to drum edge) mm 3652

4. Fuel capacity l 270

5. Hydraulic oil capacity l 125


6. Tire size 587 x 660 (23.1 x 26) – 8 PR R3

Volvo Construction Equipment Construction Equipment


Global CST- Training Ref. No.20025564-Ai
Printed in India 2011.06
Volvo Single Drum Compactor SD110 P
Operating Weight (CECE) kg 11932

Static weight @ drum kg 6960

Static weight @ Tires kg 4972 VOLVO SINGLE


Shipping weight
Engine
kg 11683
DRUM
Make Volvo D5DA3 COMPACTORS
Model Turbocharged and liquid cooled 4- cylinder
Rated power at 2200 speed 99 KW

Propulsion Type Hydrostatic, single speed motor on planetary axle w /.No spin differential and 2 –
speed drum drive motor
2 – speed motor into planetary
Drum Drive
Travel speed Km/h High 0 – 13.
Low 0 - 9
WALK AROUND
Drums SD110
Width mm 2134
Diameter mm 1500
Shell thickness mm 25
Gradeability % 48%
Vibration
Frequency Hz 30
Amplitude mm Low 1.06 & High 1.59

Centrifugal force KN Low 234 & High 314

Brake system
Service brake Dynamic hydrostatic through propulsion system

Parking / Secondary - brake Spring Applied Hydraulically Released (SAHR) on axle and drum drive motor

Miscellaneous
1. Articulation Angle(plus / minus) O 40O

This information is current at the time of


2. Oscillation Angle (plus / minus) O 17 publication. Volvo India Private Limited reserves the
right to make product improvements without notice
3. Inside Turning Radius (to drum edge) mm 3652

4. Fuel capacity l 270

5. Hydraulic oil capacity l 125


6. Tire size 587 x 660 (23.1 x 26) – 8 PR R3

Volvo Construction Equipment Construction Equipment


Global CST- Training Ref. No.20025564-Ai
Printed in India 2011.06
WALK-AROUND GUIDE
10 ROPS / FOPS safety 9- Excellent Operator Environment
Provides peace of mind and safety by protecting the operator Isolated operator ‘s platform. , Trend setting
In the event of machine roll over and / or overhead falling objects operator comfort offers optimum operator comfort
and safety, excellent all-round vision and a wide
spectrum of options to please the most
11 - Reliability discriminating operator. Serviceability is
Unprecedented, thorough lab and field testing over thousands of unmatched.
hours has proven quality and reliability of design.
1 – Drive system
Closed loop hydrostatic ,single speed motor 8 - Hydraulics
on planetary axle with ,No spin differential Volvo's closed loop and open loop system,
and 2 speed drum drive motor long life. High hydraulic system powered by variable
tractive power. Maintenance requirements are displacement axial piston pumps and gear pumps
minimal. provides excellent compactor performance while
conserving fuel.

2- Selectable Two amplitudes 7 – Serviceability – best in class


Easy-to-use operator adjustments allow The swing up engine hood design enables fast
for frequent change as soil application removal and replacement of major components with
conditions vary, improving versatility. a minimum of special tools. Maintenance intervals
keep costs to a minimum while increasing machine
4 - Access Panels availability.
Diesel engine and all hydraulic components are easily accessible
from all side, Test points incorporated in hydraulic circuit - makes
3 - Frame service and maintenance easier than ever before.
Rugged frames, designed and made of 6– Systems
heavy gauge steel for long service life, Correctly matched -designed components, specifically developed
5 – Volvo Engine
durability and maximum strength., for compactor applications. Drive system, vibration system
Volvo engine D5DA3 Turbo charged & Liquid cooled Tier 3 -
Powerful ,environment friendly diesel engine of 133 HP ,steering system, and brake system design,, for excellent operator
emission compliant, matched to the powertrain optimum control, and long service life.
performance and fuel efficiency.

Operator Comfort Serviceability Productivity Safety Value

Volvo Construction Equipment


Global CST- Training
SD 110 Compactor
Key features
 Design provides easy, complete  Dealer support comes standard

access to engine and hydraulic service and parts support

components.

ROPS / FOPS safety

Isolated operator’s platform

Powerful efficient Volvo Engine -


Tier 3 , D5DA3 133 hp @ 2200 rpm All – round visibility

Heavy duty, no –spin differential axles


Two speed transmission

High and low amplitude


Back up alarm
Stable maneuvering

Balanced weight
Variable frequencies

Volvo Construction Equipment


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SD110

Product features
& benefits
Top product features

 Engine and drive system

 Amplitude and frequency

 Visibility and safety

 Serviceability

 Versatility

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Two-speed transmission

Volvo Construction Equipment Product features and benefits –SD110


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Balanced weight
Performance

6075 kg 4950 kg
55% 45%

Volvo Construction Equipment Product features and benefits –SD110


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Dual amplitudes applications

Volvo Construction Equipment Product features and benefits –SD110


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Infinitely Variable Frequency

Volvo Construction Equipment Product features and benefits –SD110


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Work site visibility
Safety

Volvo Construction Equipment Product features and benefits –SD110


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Articulated steering
Performance Safety

Volvo Construction Equipment Product features and benefits –SD110


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Ground level serviceability
Serviceability

Volvo Construction Equipment Product features and benefits –SD110


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ROPS (w/sunshade)

Safety

Volvo Construction Equipment Product features and benefits –SD110


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SD110 Walk-Around
Station 4 Station 5
Station 3 Drum SD110 drive
SD110 center joint for articulated
drive or axle drive system, rear
steering and frame oscillation
axle, tires for
gradeability and
traction
Station 2
SD110 drum
Station 6
vibration
SD110 Volvo
system and
engine and other
performance
components under
specs
rear hood

Station 8
Station 7
Station 1 drum SD110 operator
SD110 ground
isolation and platform, seating
level access for
vibration and controls;
maintenance and
safety features
service
Volvo Construction Equipment Product features and benefits –SD110
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18 2020-01-30
SD110 Walk-Around
Station 4
SD110 center joint for articulated Station 5
Station 3 Drum steering and frame oscillation SD110 drive
drive or axle drive system, rear
axle, tires for
grade ability
and traction
Station 2
SD110 drum Station 6
vibration SD110 Volvo
system and engine and other
performance components under
specs rear hood

Station 8
Station 7
SD110 operator
Station 1 drum SD110 ground
platform, seating
isolation and level access for
and controls;
vibration maintenance and
safety features
service
Volvo Construction Equipment Product features and benefits –SD110
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Volvo Construction Equipment Product features and benefits –SD110
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SD110 Tier III

Technical
Specification
Machine Service Specification

Machine Model SD 110 Tier 3

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Machine weights

1. Weight SD110 SD110 D SD110P

Operating weight: 11125 Kg 11212Kg 11932Kg

Static weight @ drum: 6100 Kg 6240Kg 6960Kg

Static weight@ Tyres: 5025 Kg 4972Kg 4972Kg

Shipped weight 10876 Kg 10963Kg 11683Kg

Fuel Consumption: 12.3Lts / hr. 12.3 Lts/hr. 12.3 Lts/hr.

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Machine weights

2. Weight SD110 Drum drive

Operating weight: 11212 Kg

Static weight @ drum: 6240 Kg

Static weight@ Tyres: 4972 Kg

Shipped weight 10963 Kg

Fuel Consumption: 12.3Lts / hr.

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24 2020-01-30
Machine weights

3. Weight SD110 P

Operating weight: 11932 Kg

Static weight @ drum: 6960 Kg

Static weight@ Tyres: 4972 Kg

Shipped weight 11683 Kg

Fuel Consumption: 12.3Lts / hr.

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Drum
4. Drum SD110 SD110D SD110P

Width : 2134mm 2134 mm 2134 mm

Diameter : 1500mm 1500 mm 1500 mm

Shell thickness: 25mm 25 mm 25 mm

Diameter over Pad feet 1702 mm

Pad feet Number of: 120 No’s


Pad Height 102 mm
Pad Tip Area 125 Cm2

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Engine

5. Engine: Standard

Make: Volvo

Model: AG D5DA3

RPM Hi/Low: 2300 / 1000 rpm

Power: 133 hp / 99 kw @ 2200 rpm

Fuel Consumption: 3.2 gph / 12.3 lph @ 67% D.C

Volvo Construction Equipment Machine Service specification –SD 110


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Cooling package

6. COC :

Radiator: AKG

Oil cooler: AKG

Fan: 24 inc plastic 12 blades

Volvo Construction Equipment Machine Service specification –SD 110


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Pump Drive

7. Pump Drive: None – Direct drive

Make: Centa – k, CK -125 SAE 10

Ratio: 1

Volvo Construction Equipment Machine Service specification –SD 110


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Hydraulic Pumps –Traction – SD110
8. Hydraulic Pumps: Traction
Make: Sauer Series 90
Type: Piston
Displacement: 3.35 cir / 54.9 ccr

System Relief: 5510 psi / 380 bar

Efficiency (Vol): 96% M & 98% Vol

Flow @ op. speed: 30.7 gpm / 116.1 lpm

Charge Pump Disp / psi.: 0.86 cir / 290 psi

Charge Relief: 290 psi / 20 bar


Flow Controls: MDC- 0.032 dia Orifice
Input speed 2250 rpm
Flange & spline SAE-C 21T, 16/32 DP
Volvo Construction Equipment Machine Service specification –SD 110
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Hydraulic Pumps –Traction – SD110D & P
8. Hydraulic Pumps: Traction
Make: Sauer Series 90
Type: Piston
Displacement: 6.10 cir / 100.0 ccr

System Relief: 6525 psi / 450 bar

Efficiency (Vol): 91% Mech & 94% Vol

Flow @ op. speed: 55.9 gpm / 211.4. lpm

Charge Pump Disp / psi.: 1.22 cir / 350 psi

Charge Relief: 350 psi / 24 bar


Flow Controls: MDC- 0.032 in dia Orifice
Input speed 2250 rpm
Flange & spline SAE-C 23T, 16/32 DP
Volvo Construction Equipment Machine Service specification –SD 110
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Hydraulic Pump – Vibration SD110, D, & P
9. Hydraulic Pumps: Vibration
Make: Sauer 42
Type: Piston

Displacement: 2.4 cir / 39.3 ccr

System Relief: 4060 psi / 280 bar

Efficiency (Vol): 92 % Mech & 94% Vol

Flow @ op. speed: 22.0 gpm / 83.2 lpm

Charge Pump Disp /psi: 0.85 cir / 285 psi

Input speed 2250 rpm


Flow Controls: Manual Displacement control
Flange & spline SAE-B 13T, 16/32 DP

Volvo Construction Equipment Machine Service specification –SD 110


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Hydraulic Pump – Steering SD110, D, & P
10. Hydraulic Pumps: Steering

Make: Sauer - Sundstrand SNP2 /11DSC 06


Type: Gear

Displacement: 0.67 cir / 11 ccr

System Relief: 2500 psi / 172 bar

Efficiency (Vol): 90 % M & 96% Vol

Flow @ op. speed: 6.3 gpm / 23.7 lpm

Charge Pump Disp /psi: N/a

Input speed 2225 rpm


Flange & spline SAE-A 9T, 16/32 DP

Volvo Construction Equipment Machine Service specification –SD 110


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Hydraulic Motors SD110
11. Hydraulic Motors: Axle

Make: (1) Sauer Sundstrand

Model: Series 40, M46

Displacement: 2.80 cir 45.9cc/rev

Maximum rated pressure 5000 psi 345 bar

Efficiency (Vol): 91% M 93% Vol

Output speed Low / High 2353rpm 4823rpm

Flow controls External 2 Speed shift valve


Flange & spline SAE-A 15T, 16/32 DP
Volvo Construction Equipment Machine Service specification –SD 110
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Hydraulic Motors SD110D & P
11. Hydraulic Motors: Axle

Make: (1) Sauer Sundstrand

Model: Series 90, M75

Displacement: High/ Low 4.58 cir 75.1cc/rev

Maximum rated pressure 7000 psi 483 bar

Efficiency (Vol): 91% M 93% Vol

Output speed Low / High 1272rpm 1837rpm

Flow controls External 2 Speed shift valve


Flange & spline SAE-A 15T, 16/32 DP
Volvo Construction Equipment Machine Service specification –SD 110
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Hydraulic Motors – SD110
12. Hydraulic Motors: Vibration

Make: (1) Sauer Sundstrand

Model: Series 40, M44

Displacement: 2.65 cir 43.4 cc/rev

Maximum rated pressure 5000 psi 345 bar

Efficiency (Vol): 92% M 97% Vol

Output speed Low / High 1720 rpm

Flange & spline SAE-A 15T, 16/32 DP

Volvo Construction Equipment Machine Service specification –SD 110


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Hydraulic Motors – SD110D & P
12. Hydraulic Motors: Vibration

Make: (1) Sauer Sundstrand

Model: Series 40, M44

Displacement: 2.65 cir 43.4 cc/rev

Maximum rated pressure 5000 psi 345 bar

Efficiency (Vol): 91% M 93% Vol

Output speed Low / High 1780 rpm

Flange & spline SAE-A 15T, 16/32 DP

Volvo Construction Equipment Machine Service specification –SD 110


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Gear reducers
13. Axle SD110

Make: Hurth 193 /93

Efficiency: 91%

Ratio: 113.11 low 55.19 high

Vibration: None – Direct

Drum Drive: No Gears

Volvo Construction Equipment Machine Service specification –SD 110


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Gear reducers
13. Axle SD110D & P

Make: Hurth 192 /79

Efficiency: 90% Mech

Ratio: Hi / Lo 43.71 Low 43.71 High

Drum Drive: MKE 35 – direct


Efficiency 100% Mech
Ratio Hi / Lo 1.00 Low 1.00 High

Volvo Construction Equipment Machine Service specification –SD 110


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Brakes

14. Brakes:

Service: Hydrostatic

Secondary/Parking: Spring Applied, Hydraulic Release


common with secondary

Make: Integral, Multiple wet disc,


218 psi / full release

Volvo Construction Equipment Machine Service specification –SD 110


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Propulsion
15. Drive System SD110 SD110D SD110P

Axle Drive 2 Speed Single Speed Motor with no


Motor with planetary spin differential
gear box and no
spin Differential

Drum Drive Dummy Hub Two speed motor with torque


Hub

Volvo Construction Equipment Machine Service specification –SD 110


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Vibration

16. Vibration SD110 SD110 D SD110P

Frequency 0-30 Hz 0-30 Hz 0-30 Hz


0- 1800VPM 0-1800VPM 0-1800VPM

Centrifugal force High 309KN 300KN 314KN


Centrifugal force Low 224 KN 220KN 234KN

Nominal Amplitude High 1.92 mm 1.92 mm 1.59 mm


Nominal Amplitude Low 1.29 mm 1.29 mm 1.06 mm

Note: Bolt on Pad foot amplitude: 1.38 MM High & 0.92 mm Low

Volvo Construction Equipment Machine Service specification –SD 110


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Drive Tyres

17. Size 23.1 x 26 R3, 8PR TL

Pressure 16 PSI or 1 bar

Ballast per tyre 387 Kg

Rim Size DW 20 -26

Over all Dia. (Max) 1514 mm

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Electrical

18. Electrical : 12VDC, negative ground

Battery (1) BCI Group size L537 xW212xH247mm;


1000 CCA; 300 min reserve (@800F), 150 Ah

Alternator: Make ISKRA, 01183181 KZ,


14 volts, 95 A

Starter: Make ISKRA – 4 KW 00281774

Volvo Construction Equipment Machine Service specification –SD 110


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Travel speed

19. Travel Speed: SD110 SD110D SD110P

High (Km.h) 0 -11 0 -13 0 -13

Low (Km.h) 0-6 0-9 0-9

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Miscellaneous

20. Others : SD110 SD110D SD110P

Articulation angle (+/-) 0 40 40 40

Oscillation angle (+/-) 0 17 17 17

Inside Turning Radius mm 3652 3652 3652

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Miscellaneous

21. Others : SD110 SD110D SD110P

Fuel Capacity(Total) 280 l 280l 280 l


Fuel Capacity (Useable) 270 l 270 l 270 l

Hydraulic Oil Capacity(Total) 160 l 160 l 160 l


Hydraulic Oil Capacity (Useable) 125 l 125 l 125 l

Gradeabilty 28% 52% 48 %

Volvo Construction Equipment Machine Service specification –SD 110


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Volvo Construction Equipment Machine Service specification –SD 110
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Compactor SD110 Tier 3

Major components identification


Major components SD110

Volvo Construction Equipment Major components identification SD110 – Tier 3


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Engine

 Volvo D5D GA E3 - Tier 3


 Power 133HP or 99 KW @ 2200
rpm
 Low Idle 1000 rpm
 High idle 2300 rpm

Volvo Construction Equipment Major components SD110 – Tier 3


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51 2020-01-30
Engine cooling package

 Cooling package AKG


 Fan 24 in plastic 12 blades
 CAC
 Radiator
 Hydraulic oil cooler

Volvo Construction Equipment Major components SD110 – Tier 3


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52 2020-01-30
Engine Air filter

 Engine air filter


 Dry type cleaner with safety cartridge
 Primary & secondary filter
 Filtration efficiency 99.9 %
 Air cleaner end cap
 Rubber ejector valve

Volvo Construction Equipment Major components SD110 – Tier 3


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53 2020-01-30
Love joy coupling

 Love joy coupling


 Drive sleeve (Metal sleeve)
 21 T – splines SD110
 23 T – splines SD110 drum
drive

Volvo Construction Equipment Major components SD110 – Tier 3


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Love joy coupling

 Drive sleeve coupling

Volvo Construction Equipment Major components SD110 – Tier 3


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Love joy coupling

 Drive sleeve coupling


 Drive sleeve (Metal sleeve)
 Two grub screws
 Allen key 6 mm (socket type)

Volvo Construction Equipment Major components SD110 – Tier 3


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Love joy coupling

 Plate

Volvo Construction Equipment Major components SD110 – Tier 3


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Love joy coupling

 Drive sleeve assembled to


propulsion pump
 Torque grub screw 52 Ft lbs.
 Gap from pump spigot 63.3 +/- 1

Volvo Construction Equipment Major components SD110 – Tier 3


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Pump drive

 Direct drive
 Centa-k, CK-125 SAE10
 Ratio 1
 Pump mounting plate

Volvo Construction Equipment Major components SD110 – Tier 3


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Hydraulic Propulsion pump

 Propulsion pump Axial piston


pump
 Sauer Series 90
 Displacement 3.35 in3 / rev
or 54.9 cc/ rev
 System relief pressure 5510
psi or 380 bar
 Flow 30.7 GPM or 116.1 l/ m

Volvo Construction Equipment Major components SD110 – Tier 3


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Hydraulic Vibration pump

 Vibration pump Axial piston


pump
 Sauer Series 42
 Displacement 2.4 in3 / rev or
39.3 cc/ rev
 System relief pressure 4060
psi or 280 bar
 Flow 22.0 GPM or 83.2 l/ m

Volvo Construction Equipment Major components SD110 – Tier 3


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Hydraulic Steering pump

 Steering pump Gear pump


 Sauer SNP2/11 DSC 06
 Displacement 0.67 in3 / rev
or 11 cc/ rev
 System relief pressure 2500
psi or 172 bar
 Flow 6.3 GPM or 23.7 l/ m

Volvo Construction Equipment Major components SD110 – Tier 3


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Hydraulic axle motor

 Axle motor
 Sauer Series 40, M46
 Displacement 2.80 in3 / rev or
45.9 cc/ rev
 Maximum rated pressure 5000
psi or 345 bar
 Output speed Low 2353 rpm
 Output speed High 4823 rpm

Volvo Construction Equipment Major components SD110 – Tier 3


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Hydraulic Vibration motor

 Vibration motor
 Sauer Series 40, M44
 Displacement 2.65 in3 / rev or
43.4 cc/ rev
 Maximum rated pressure 5000
psi or 345 bar
 Output speed 1780 rpm

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SD 110 Tier 3 – Main frame structure

 Rear frame + Front frame


 Connected by swivel frame
 Two articulation pins
 One oscillation pin
 Hydraulic tank & Diesel
tank are mounted

Volvo Construction Equipment Major components SD110 – Tier 3


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Gear Reducer - Regular Axle

 Transmission
 Hurth axle 193/93
 Efficiency 91 %
 Ratio low 113.11 (Low)
 Ratio high 55.19 (high)

Volvo Construction Equipment Major components SD110 – Tier 3


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Hydraulic Steering valve & system

Steering valve

Steering column

Volvo Construction Equipment Major components SD110 – Tier 3


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Hydraulic Steering cylinders

 Steering cylinder
 Bore 3.0 in or 76.2 mm
 Rod 1.5 in or 38.1 mm
 Stroke 10.0 in or 254 mm

Volvo Construction Equipment Major components SD110 – Tier 3


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Torque Hub

 Torque Hub
 General Purpose:

The torque hub is used to provide support


for the drum on the drive motor side of
the drum, and to rotate the drum for
propulsion.

Volvo Construction Equipment Major components SD110 – Tier 3


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Carrier

 Carrier

 General Purpose:

The carrier assembly acts like a wheel


bearing and provides the right support
for the drum, allowing the drum to turn
while being fastened to the frame.

Volvo Construction Equipment Major components SD110 – Tier 3


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Drum eccentric assembly
Hub
Eccentric shaft
W= 74. 7 kgs

Bearing

Eccentric shaft
Drive sleeve
Bearing

Hub
Low amplitude eccentric W = 138.6 kgs
Standard W= 126 kgs
Volvo Construction Equipment Major components SD110 – Tier 3
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Drum eccentric assembly High & Low
Internal Eccentric Stop

Eccentric Rotation
Eccentric Rotation

High Amplitude

Center Eccentric is Free to Rotate Inside Eccentric Outer Housing.


Low Amplitude It will Locate Itself Depending on the Rotation of the Eccentric Assembly.
Shown in the High Amplitude Position.
Volvo Construction Equipment Major components SD110 – Tier 3
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Wheel / Rim

 Rim size DW 20 -26


 Air valve
 Valve cap
 Plug

Volvo Construction Equipment Major components SD110 – Tier 3


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Drive tyres

 Size 23.1 x 26 R3, 8 PR


 Pressure 16 psi or 1 bar
 3/4th of water
 Approx – 500 L

Volvo Construction Equipment Major components SD110 – Tier 3


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Hydraulic oil Tank

 Hydraulic tank
 Hydraulic oil:
 Volvo super hydraulic oil ISO VG 46
 Capacity: 33.02 GAL or 125 L

 Hydraulic tank breather with a hole in the plug

Volvo Construction Equipment Major components SD110 – Tier 3


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Hydraulic tank strainers

 Hydraulic tank suction


Strainers
 Two numbers inside tank

Volvo Construction Equipment Major components SD110 – Tier 3


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Hydraulic filters

 Propulsion pump suction filter


 Vibration pump suction filter
 Filtration 10 microns
 No bypass

Volvo Construction Equipment Major components SD110 – Tier 3


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Brake & De-stroke valve

 Brake pressure switch


 Brake valve
 De – stroke valve

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Hydraulic Thermal bypass valve

Thermal bypass valve

 Temp below 710 C (1600 F) directly to tank

 Between 710 C (1600 F) and 850 C (1850 F)


and higher thermal by pass valve

 Directs thru cooler

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External 2 Speed shift valve

 Two speed shift valve


 Low & High speed

Connections on the valve numbers

M3 P=3
Y B1=2
L1 T =1

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Engine FRP hood

 Engine FRP hood


 Slopping & lockable

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Engine FRP hood

 Engine FRP hood


 Slopping & lockable
 Latches
 Retractor mechanism & strap

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Bent tube ROPS/FOPS (w/sunshade)

 ROPS/FOPS (w/sunshade)
 Weight: 314 Kgs
 Torque: 1860 ft. lbs. or 2522 Nm
 ISO 3471 -1 – 2004
 No alternation or modification
on this structure

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Propulsion & Vibration control lever

1. Propulsion lever

2. Vibration control lever

3. Control lever internals

Volvo Construction Equipment Major components SD110 – Tier 3


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Swivel Frame
 Swivel frame 2 Articulation pin & 1 Oscillation pin clevis)

Rear Frame assembly

Front Frame assembly

Swivel frame
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Diesel Fuel Tank

 Fuel tank
 Capacity 73.96 Gallon or
 280 L (Total)
 270 L (Useable)

 Diesel tank breather

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Drum Drive motor

 Drum Drive
 Poclain MKE 35 – 1 No
 Displacement High 85.1 Cir
 Displacement Low 213.1 Cir
 Max rated pressure – 450 bar
or 6530 psi

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SD110 Drum assembly cut section view

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SD110 T3 D - Single Drum

1. Drum
2. Drive plate
3. Motor Drum Drive
4. Shock mount
5. Bracket, Drive motor mounting

2 Speed Radial piston motor


Volvo Construction Equipment Major components SD110 – Tier 3
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SD110 Drum Shim set calculation

Volvo Construction Equipment Drum shim set calculation


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Drum Drive motor

 From Brake valve


 Drum drive motor R to Axle
motor B
 Drum drive motor L to Axle
motor A
 Motor case drain to Hyd Tank
 From 2 speed shift valve

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Bolt – on pad foot shell

 Bolt on Pad foot Drum shell


 Bolt – 8 No’s
 Washer – 16 No’s
 Hexagon nut – 8 no’s

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Bolt – on pad foot shell on drum

1. Shell thickness 25 mm

2. Diameter over pad feet 1702 mm

3. Pad feet number of 120

4. Pad feet tip area cm2 125

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Material scraper

 Drum material scraper

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Material scraper

 Pad foot machine


 Drum scrapper

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SD110/ Pad foot shell

 Pad foot shell machine in


different view

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Axle Drum drive

1. Heavy duty Hurth axle


(192/79)
2. Ratio low: 1 (Low)
3. Ratio high: 1 (High)
4. Designed for heavy duty cycle
5. Parts are not replaceable with
regular axle 193/93

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Drive Tyres

 Size 23.1x 26R3,8PR TL


 Pressure 16 psi
 Ballast per tyre 854lb or
387 kgs.

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Operator seat

 One number ergonomically


designed operator seat
 Lap type Seat belt
 Seat switch

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Compact meter

Accelerometer Compact meter


• The Compact meter is simply a measure of soil stiffness.

• It consist off accelerometer (s) mounted inside the drum and it measures
“ rebound” and the gauge simply read out in increasing values.

• If the material is soft when the drum impacts it, the energy is absorbed,
low number value on gauge. If soil is more compacted the drum will impact
it and “stop” quicker; which the accelerometer measures.
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Battery

 Electrical 12VDC, negative ground


 Battery – one
 BCI: L537 x W212 x H247 mm
 1000 CCA: 300 min reserve @
80 deg F)
 A.H – 150 ampere hour

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Battery cut off switch

 Battery cut of switch

Volvo Construction Equipment Major components SD110 – Tier 3


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Starter

 Starter Motor
 Iskara – 12 Volts 4 KW

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Alternator

 Alternator
 Iskara – 01183181 KZ 12 Volts
 (95 Amps)

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LH Control panel carling switches

1. Hazard switch
2. Beacon light switch
3. High / Low speed switch
4. Park brake test switch
5. Park brake switch

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Warning Indicators on operator console
Tell Tales
1. LH & RH turn indicator
2. Seat belt indicator
3. Air filter choke indicator
4. Coolant temperature indicator
5. Pre heat indicator
6. Engine oil pressure indicator
7. No charge indicator
8. High beam indicator

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RH Control panel carling switches

1. High beam switch


2. Low beam switch
3. Rear work lamp switch
4. Park light switch
5. LH & RH indicator switch
6. Horn push button
7. Fuel gauge
8. Key switch

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Operator Control panel

 Monitoring gauges
 Carling Switches
 Indicators on panel
 Vandalism cover

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Electrical relays & fuse location in box

1. 60 Amps fuse

2. Low beam relay

3. Alarm relay

4. Brake latch relay

5. Brake light relay

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Electrical distribution box
6. Head light relay

7. Reverse light relay

8. Flasher light relay

9. Position light relay

10. Rear light relay

11. High beam relay

Volvo Construction Equipment Major components SD110 – Tier 3


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Electrical distribution box

1. Power relay

2. Resistor 68Ω 5 watts

3. Timer relay

4. Fuses

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Electrical distribution box

 On Frame rear near battery

1. Starter relay

2. Fuse 60 Amps

3. Glow plug relay

 No of Relays = 14 No’s
 No of fuses = 15 No’s
 No of Diodes = 15 No’s

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Beckon light

1. Flashing Beacon Light (Option)

2. Rear work Light

Volvo Construction Equipment Major components SD110 – Tier 3


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Rear working light

Rear Work Light

Volvo Construction Equipment Major components SD110 – Tier 3


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Rear combination light LH & RH

• Top Amber left & right indicator &


Hazard

• Red park light on only when park light


switch on or when rear light on

• White light on while reversing

• Bottom Red brake light

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Railings

 New designed railings

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Vibratory Compactor

SD110
Service Function
SD110 Vibratory Compactor

 Service Function
 Service Function
 S – Check
 C – Change
 A – Add
 D – Drain
 G – Grease
 F - Fill
 T – Torque
 CL – Clean
 AR – As Required
 FTLH – Fill To Level Hole

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SD110 Vibratory Compactor

Volvo Construction Equipment Service Function –SD110


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SD110 Vibratory Compactor

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SD110 Vibratory Compactor
 Service Intervals 10 Hours or Daily

 Ref No: 1
 Description: Engine oil
 Recommended Lubricant: VDS-3,CL,SAE 15W40
 Service code: SA
 Comments: Fill to Dipstick Full Mark

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SD110 Vibratory Compactor

 Service Intervals 10 Hours or Daily

 Ref No: 2
 Description: Air Cleaner
 Service code: S
 Comments: Check indicator
1. Outer element change at clog indication
2. Inner element change at 3rd change of
outer element.

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SD110 Vibratory Compactor

 Service Intervals 10 Hours or Daily

 Ref No: 3
 Description: Fuel filter
 Recommended Lubricant: Collected water
 Service code: D
 Comments:

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SD110 Vibratory Compactor

 Service Intervals 10 Hours or Daily

 Ref No: 4
 Description: Fuel tank
 Recommended Lubricant: Diesel fuel
 Service code: SA
 Comments: 74 GAL / 280 L

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SD110 Vibratory Compactor

 Service Intervals 10 Hours or Daily

 Ref No: 5
 Description: Engine coolant
 Recommended Lubricant: Volvo VCS coolant – 15.5 liters
 Service code: SA
 Comments: Change coolant at 6000 hrs. / 4 Years

Tool Required ; 22 & 24 Double end

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SD110 Vibratory Compactor

 Service Intervals 10 Hours or Daily

 Ref No: 6
 Description: Engine cooling system
 Recommended Lubricant: Clean fins
 Service code: S
 Comments:

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SD110 Vibratory Compactor

 Service Intervals 50 Hours or Weekly

 Ref No: 7
 Description: Battery
 Recommended Lubricant: Distilled water
 Service code: SA
 Comments: As required

Tool required; Open end or Ring spanner 16/17

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SD110 Vibratory Compactor

 Service Intervals 50 Hours or Weekly

 Ref No: 8
 Description: Torque Hub Oil
 Recommended Lubricant: SAE 85W -90 LS API GL5
 Service code: SA
 Comments: Fill to Level Hole

Tool required; Square plug key 3/8”

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SD110 Vibratory Compactor

 Service Intervals 50 Hours or Weekly

 Ref No: 9
 Description: Swivel & Cylinder pins
 Recommended Lubricant: MPG –EP2 Grease
 Service code: G
 Comments: 3 Shots each

Tool required; Grease gun

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SD110 Vibratory Compactor

 Service Intervals 50 Hours or Weekly

 Ref No: 10
 Description: Centre Swivel
 Recommended Lubricant: MPG –EP2 Grease
 Service code: G
 Comments: 5 Shots

Tool required; Grease gun

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SD110 Vibratory Compactor

 Service Intervals 50 Hours or Weekly

 Ref No: 11
 Description: Tyre Pressure
 Recommended Lubricant: Compressed Air
 Service code: SA
Comments: 16 psi

Tool required; Tyre pressure gauge

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SD110 Vibratory Compactor

 Service Intervals 50 Hours or Weekly

 Ref No: 12
 Description: Hydraulic Oil
 Recommended Lubricant: Volvo super hydraulic oil ISO VG 46
 Service code: SA
 Comments: FTLH

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SD110 Vibratory Compactor

 Service Intervals 50 Hours or Weekly

 Ref No: 13
 Description: Wheel nut
 Recommended Lubricant: See operator manual
 Service code: S T
 Comments: 350 FT - LB

Tool required; Tool Hex socket 1. 5/16 ”x3/4 sq drive

Torque wrench

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SD110 Vibratory Compactor

 Service Intervals 50 Hours or Weekly

 Ref No: 14
 Description: Eccentric Oil
 Recommended Lubricant: Mobil SHC 630
 Service code: SA
 Comments: Fill to Level Hole

Tool required; Allen key 14 mm

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SD110 Vibratory Compactor

 Service Intervals 50 Hours or Weekly

 Ref No: 16
 Description: Air cleaner system integrity
 Recommended Lubricant: (3)
 Service code: S
 Comments: See operators manual

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SD110 Vibratory Compactor

 Service Intervals 100 Hours or Monthly

 Ref No: 17
 Description: Shift Linkage
 Recommended Lubricant: Engine oil
 Service code: A
 Comments: 2 Drops each

Tool required; Lubricating oil can

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SD110 Vibratory Compactor

 Service Intervals 100 Hours or Monthly

 Ref No: 18
 Description: Axle housing Oil
 Recommended Lubricant: SAE 85W -90 LS API GL5
 Service code: SA
 Comments: As required

Tool required; Ring spanner 17 mm

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SD110 Vibratory Compactor

 Service Intervals 100 Hours or Monthly

 Ref No: 19
 Description: Transmission Oil
 Recommended Lubricant: SAE 85W -90 LS API GL5
 Service code: SA
 Comments: As required

Tool required; Ring spanner 17 mm

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SD110 Vibratory Compactor

 Service Intervals 100 Hours or Monthly

 Ref No: 20
 Description: Wheel End Oil
 Recommended Lubricant: SAE 85W -90 LS API GL5
 Service code: SA
 Comments: Fill to Level Hole

Tool required; Key Allen 12 mm

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SD110 Vibratory Compactor
 Service Intervals 250 Hours or Quarterly

 Ref No: 21
 Description: Engine Oil
 Recommended Lubricant: VDS -3 CL -4 SAE 15W - 40
 Service code:
 Comments: 1.See engine operation manual for initial
engine break – in maintenance

4. See engine manual


Oil Qty – 15.5 LT MAX

Tool required; Drain valve coupling

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SD110 Vibratory Compactor
 Service Intervals 250 Hours or Quarterly

 Ref No: 22
 Description: Engine Filter (Lub Oil)
 Recommended Lubricant: (1) & (4)
 Service code: C
 Comments: 1.See engine operation manual for initial
engine break – in maintenance

4. See operator manual

Tool required; Heavy duty filter wrench

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SD110 Vibratory Compactor

 Service Intervals 250 Hours or Quarterly

 Ref No: 23
 Description: Axle housing Breather
 Recommended Lubricant: (2)
 Service code: CL
 Comments: 2 See operator manual

Tool required; Ring spanner 24 mm & 14 mm

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SD110 Vibratory Compactor

 Service Intervals 250 Hours or Quarterly

 Ref No: 24
 Description: Hydraulic filters
 Recommended Lubricant: (2) & (3)
 Service code: C
 Comments: 2 See operator manual
3 See parts manual
Qty – 2 No’s

Tool required; Heavy duty filter wrench

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SD110 Vibratory Compactor
 Service Intervals 250 Hours or Quarterly

 Ref No: 25
 Description: Engine Fuel filters
 Recommended Lubricant: (2) & (3)
 Service code: C
 Comments: 1 See engine operation manual for initial
engine break – in maintenance
2 See operator manual
3 See parts manual
Qty – 3 filters

Tool required; Heavy duty filter wrench

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SD110 Vibratory Compactor

 Service Intervals 250 Hours or Quarterly

 Ref No: 26
 Description: Carrier Breather
 Recommended Lubricant: (2)
 Service code: C L
 Comments:

Tool required; Ring spanner / DE 22 mm

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SD110 Vibratory Compactor

 Service Intervals 500 Hours or Semi Annually

 Ref No: 27
 Description: ARTL Vertical Nuts
 Recommended Lubricant:
 Service code: ST
 Comments: 500 FT - LB

Tool required; Box spanner 75 mm & Torque wrench

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SD110 Vibratory Compactor

 Service Intervals 500 Hours or Semi Annually

 Ref No: 28
 Description: Eccentric Oil
 Recommended Lubricant: Mobil SHC 630
 Service code: DF
 Comments: 41 LT – Max (Total) Drain & Fill

Tool required; Allen key 14 mm

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SD110 Vibratory Compactor

 Service Intervals 500 Hours or Semi Annually

 Ref No: 29
 Description: Axle housing Oil
 Recommended Lubricant: SAE 85W -90 LS API GL5
 Service code: DF
 Comments: 12 LT – Max Drain & Fill

Tool required; Ring spanner 17 mm

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SD110 Vibratory Compactor

 Service Intervals 500 Hours or Semi Annually

 Ref No: 30
 Description: Transmission Oil (Drop out put box)
 Recommended Lubricant: SAE 85W -90 LS API GL5
 Service code: DF
 Comments: 1.9 LT – Max Drain & Fill

Tool required; Ring spanner 17 mm

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SD110 Vibratory Compactor

 Service Intervals 500 Hours or Semi Annually

 Ref No: 31
 Description: Wheel end Oil
 Recommended Lubricant: SAE 85W -90 LS API GL5
 Service code: DF
 Comments: 1.8 LT – Max (Drain & Fill)

Tool required; Key Allen 12 mm

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SD110 Vibratory Compactor

 Service Intervals 500 Hours or Semi Annually

 Ref No: 32
 Description: Axle mounting bolts
 Recommended Lubricant: (2)
 Service code: ST
 Comments: 460 FT – LB Torque

Tool required; 30 mm Box spanner & Ring 30

Torque wrench
Volvo Construction Equipment Service Function –SD110
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SD110 Vibratory Compactor

 Service Intervals 500 Hours or Semi Annually

 Ref No: 33
 Description: Horizontal Swivel Nut
 Recommended Lubricant: (2)
 Service code: ST
 Comments: See operators manual

Tool required; Box spanner 100 mm & Torque

wrench

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SD110 Vibratory Compactor

 Service Intervals 500 Hours or Semi Annually

 Ref No: 34
 Description: Torque Hub oil
 Recommended Lubricant: SAE 85W -90 LS GL5
 Service code: DF
 Comments: FTLH (2 LT) Fill to Level Hole

Tool required; 3/8” square drive

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SD110 Vibratory Compactor

 Service Intervals 500 Hours or Semi Annually

 Ref No: 35
 Description: Carrier Oil
 Recommended Lubricant: Mobil SCH 630
 Service code: DF
 Comments: FTLH (2 LT) Fill to Level Hole

Tool required; 27 & 22 DE

14/15 mm Double end

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SD110 Vibratory Compactor
 Service Intervals 500 Hours or Semi Annually

 Ref No: 36
 Description: Air Filter Element
 Recommended Lubricant: (2)
 Service code: C
 Comments: 1 See engine operation manual for initial
engine break – in maintenance

Change at 1000 hrs. or 1 year which ever earlier

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SD110 Vibratory Compactor
 Service Intervals 500 Hours or Semi Annually

 Ref No: 37
 Description: Poly V - Belt
 Recommended Lubricant: (2)
 Service code: S
 Comments: 1 See engine operation manual for initial
engine break – in maintenance

Tool Required: ½ “ square drive T handle

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SD110 Vibratory Compactor

 Service Intervals 1000 Hours or Annually

 Ref No: 38
 Description: Hydraulic Oil
 Recommended Lubricant: Volvo super hydraulic oil ISO VG 46
 Service code: DF
 Comments: 42GAL / 160 L Drain & Fill

Tool required; Open end spanner 24 mm

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SD110 Vibratory Compactor

 Service Intervals 1000 Hours or Annually

 Ref No: 39
 Description: Suction Strainer
 Recommended Lubricant: (2)
 Service code: CL
 Comments: Clean

Tool required; 65 mm Spanner OE for strainer

50 mm Spanner OE for hose

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SD110 Vibratory Compactor

SD110 -Tool kit for service functions

Volvo Construction Equipment Service Function –SD110


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Volvo Construction Equipment Service Function –SD110
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Vibratory Compactor SD110

Lubricants
information
Lubricants SD110 – Tier 3

SD110 Tier 3

Lubricants Part No Description Quantity Unit

Drum 70865670 Mobil SCH 630 41 Liter


Eccentric Oil
Drum Torque 15188563 Oil Gear SAE 1.9 Liter
hub Oil 85W 40

Carrier Oil 70865670 Mobil SCH 630 0.9 Liter

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Lubricants SD110 – Tier 3
SD110 Tier 3

Lubricants Part No Description Quantity Unit

Axle 15188563 Oil Gear, SAE 12 Liter


Differential & 85W 40
Brake
Transmission 15188563 Oil Gear, SAE 1.9 Liter
(drop out put 85W 40
box)
Wheel end oil 15188563 Oil Gear, SAE 1.8 Liter
85W 40

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Lubricants SD110 – Tier 3

SD110 Tier 3

Lubricants Part No Description Quantity Unit

Engine 11715727 VCS Coolant 22 Liter


Radiator
Coolant
Engine Crank 11708321 SAE 15W - 40 15.5 Liter
Case Oil

Grease 13923115 MPG-EP- 2 Kg


Grease

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Lubricants SD110 – Tier 3

SD110 Tier 3

Lubricants Part No Description Quantity Unit

Diesel 70652102 Diesel 280 - Total Liter


270 - Useable
Hydraulic Oil 936903 Hydraulic Oil 160 (Total) Liter
ISO VG 46 125 (Useable)

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Volvo Construction Equipment Lubricants –SD110 Tier 3
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D5 Engine Training

Road machine
Engine Identification - 010102

Engine identification plate


Also on engine cover
Engine serial number
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Engine Identification plate - 010103

Engine Type plate:


• Engine model
• Engine spec No
• Engine serial number (8 digits)
• Rated engine speed
• Injection timing and type of cam shaft
• Injection pump code
• Piston class

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Engine view from right

1. Crank case breather


2. Lubricating oil filling
3. Injection pump
4. Lubricating oil stick
5. Lube oil cooler
6. Lube oil replacement filter
7. Lubricating oil drain plug
8. Exchangeable fuel filter N/A
9. V-belts
10. Generator

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Engine view from left

1. Combustion air inlet


2. Coolant out let
3. Coolant inlet
4. Connection charge air cooler
5. Exhaust outlet
6. Starter

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Engine Ignition order - 010104

Direction of rotation: Counter clockwise


As seen from the fly wheel

Engine Ignition order : 1 – 3 – 4 - 2

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Cylinder head valves - 010202

Valves:

• There are some difference in valve guide

• The valve springs of D5D / D7D have no


special direction of installation and are
replaceable

• D5D / D7D valve guide are seal with ‘O” rings

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Crank mechanism - 010301

• Crank mechanism

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Crank mechanism - 010302

D5D & D7D: Wet liner replaceable

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Crank mechanism - 010303

Connecting rod:

• The connecting rod is made of forged


steel and the bearing cap (1) is guided
using two guide pin (3)

• Locating lug (2) are provided in


bearing shells

• Connecting rod and bearing are


marked (4)

• Marking (5) on the piston is to face


the fly wheel

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Piston - 010304

Max injection pressure 1500 bar

• The pistons are made of special aluminum alloy. The piston is slightly off – Centre
(A) in relation to the piston guide pin

• The piston must be installed with fly wheel symbol on the piston top facing the
fly wheel
• There are three piston rings. The top ring has a ring carrier made of cast iron

• 6 hole nozzle
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Selecting gasket - 010305

Gasket holes
1, 2 & 3

Piston crown clearance:


• To obtain the power, fuel consumption and exhaust gas emission specified
for engine the piston height above the block face has to me measured and
correct thickness for the cylinder head gasket has to be determined
• The piston height is measured using a dial gauge (1) fixture (2) and spacer (3)
• The procedure is described in service manual

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Engine Timing gear - 010401

1. Governor gear
2. Transfer gear
3. Cam shaft gear

4. Crank shaft gear

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Lubricating oil diagram

1. Lubricating oil sump


2. Lubricating oil pump
3. Pressure limiting valve TCD2013
4. Lube oil cooler
5. Check valve TCD 2012
6. Bypass valve
7. Bypass valve
8. Pressure control valve
9. Lubricating oil filter
10. Main lube oil channel
11. Piston cooling nozzle
12. Rocker arm
13. Internally switched exhaust gas return
14. Turbo charger
15. Air compressor
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Lubrication system - 020103

Lubrication system D5D


7. Lube oil filter with integrated by pass
valve 2.5 bar

8. By pass valve oil cooler located in oil


cooler housing 4.0 bar

9. Oil pressure valve located in oil cooler


housing 10 bar

10. Lube oil pump 90 l/min at 2500 rpm

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Oil pump - 020202

1. Suction

2. Pressure chamber to crank housing

3. Inner Rotor

4. Outer Rotor

5. Driven from crank shaft

6. Safety valve

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Piston Cooling Nozzle - 020301

• The piston cooling nozzle made of plastic are fitted in the main bearing
pedestals

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Fuel system - 030101

• Change unit injector pump for cylinder number 3 on D5D with injection timer
• Read off EP code for cylinder No 3 on the engine identification plate under
column EP (1)
• Read sequence
Line 1 = cylinder 1
Line 2 = cylinder 2 and so on……
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Fuel system - 030104 1. Injection pump

2. Delivery pipe

3. Engine block

4. Shim

5. Roller tappet

6. Cam shaft

7. Fuel rack

8. Fuel duct

9. Injector

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Mechanical single injection pump system

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Fuel system - 030105

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Fuel schematic

1. Fuel tank
2. Fuel pre-filter
3. Fuel pump
4. Exchangeable fuel filter
5. Fuel supply line to the FCU
6. Control block fuel control unit
7. High pressure pump
8. Rail (Not applicable)
9. Injector
10. Fuel return to fuel tank

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Fuel schematic

Volvo Construction Equipment Paver D5 engine


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189 2020-01-30
Fuel block diagram

1. Diesel Tank 2. Water separator 3. Feed pump

4. Fuel filter 5. Fuel supply to fuel control unit / Control block

6. U. I High pressure pump 7. Injector

8. Excess leak return 9. Diesel Tank

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Coolant diagram (example)
1. Cooler
2. Cooler inlet
3. Coolant pump
4. Coolant partial flow to the lubricating oil cooler
5. Lube oil cooler
6. Coolant supply for engine cooling
7. Cylinder pipe head cooling
8. Connection possibility for cab heating
9. Heat exchanger
10. Return line
11. Coolant return to thermostat
12. Coolant out let
13. Compensation line
14. Venting pipe

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Schematic outlet controlled cooling system

Expansion Tank

Water out let

Thermostat
Water inlet

Water Pump

Engine oil cooler Radiator

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Coolant block diagram (example)

1. Oil cooler inlet 2. Water pump 3. Engine cooler

4. Engine block / Head / Engine cylinder Head

5. Thermostat cooler out let 6. By pass thru special lines

7. Oil cooler outlet

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Working description
The coolant pump (“water pump”) draws in the coolant via hose lines directly
from the cooler and delivers it first via the engine-integrated lube oil cooler,
thereafter enters the engine, flows along the cylinder, upwards into the
cylinder head and to the thermostat at the coolant outlet. From there, the
coolant is directed via special lines to the cooler inlet.

When the engine is still cold the coolant is short circuited through the engine
until thermostat response temperature has been reached (starting opening)
according to the volume of hot coolant flowing off, the water pump draws in
cold coolant from the cooler

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Coolant thermostat

Checking the thermostat when removed

1. Measure dimension “a” on thermostat

Note: “a” starts of lift at approx. 83+2 (T1)


“b” end of lift at approx. 95+5 (T2)

Lift movement with indicated temp T2,


Min. 8 mm

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Fuel system cylinder No positions -
030113

Volvo Construction Equipment D5 engine training Road machine


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Internal exhaust gas recirculation

1. Additional cam for exhaust gas recirculation

Inlet valve opens briefly during the outlet cycle


and emits an exhaust gas partial flow to the
suction system.

This partial volume is sucked back in the next


suction cycle

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Charging
Compressor
Turbine

From filter Turbo charger with charge air cooling

Advantages:

 Volumetric efficiency of engine increases


 Increase Horse Power
 Emission improved
 Compact in size

To CAC

Volvo Construction Equipment Paver D5 engine


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Charging piping connection

Air filter

Compressor

CAC

Engine Inlet manifold

Engine exhaust

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Fuel shut off solenoid

Resistance 4.9 ohms

1. Fuel shut off solenoid operates when


there is ignition supply – 2nd position
2. Fuel shut off solenoid + excess fuel
solenoid in 3rd start position

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Excess fuel solenoid

1. Excess fuel solenoid

2. Sensor Not applicable

1. Fuel shut off solenoid operates when


there is ignition supply – 2nd position
2. Fuel shut off solenoid + excess fuel
solenoid in 3rd start position

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Engine oil pressure switch

 Engine oil pressure switch

Volvo Construction Equipment D5 engine training Road machine


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Engine water temperature switch

 Engine Water temperature switch

Volvo Construction Equipment D5 engine training Road machine


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Engine glow plug

 Engine Glow plug

 Time - 8 seconds

 Temperature 950 0 c

Volvo Construction Equipment D5 engine training Road machine


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Diesel tank fuel sender

 Fuel sender

Volvo Construction Equipment D5 engine training Road machine


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Mechanical governor

Governor adjustment screws

Full load “G”


J
Torque maximum “E”

NA based fuel charge “J”


E
G Excess fuel start solenoid

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Engine V- belt

Procedure Change Engine V belt

V – belt AVX 11 (Width 11 mm)

Belt tensioning – Automatic tensioning


Spring – loaded clamping roller

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Removing the Starter motor

Volvo Construction Equipment D5 engine training Road machine


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Installing the Starter motor

Volvo Construction Equipment D5 engine training Road machine


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EK code - 030114

Volvo Construction Equipment D5 engine training Road machine


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A measurement - 030115

Volvo Construction Equipment D5 engine training Road machine


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Dimensions, definitions - 030116

Volvo Construction Equipment D5 engine training Road machine


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Theoretical shim thickness - 030118

Volvo Construction Equipment D5 engine training Road machine


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Actual shim thickness - 030119

Volvo Construction Equipment D5 engine training Road machine


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Reinstallation - 030120

Volvo Construction Equipment D5 engine training Road machine


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Special tools - 030121

Volvo Construction Equipment D5 engine training Road machine


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Unit pump installation - 030122

Volvo Construction Equipment D5 engine training Road machine


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Unit pump installation - 030123

Volvo Construction Equipment D5 engine training Road machine


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Assembly injection pump

Volvo Construction Equipment D5 engine training Road machine


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Unit injection pump system

Volvo Construction Equipment D5 engine training Road machine


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Explanation Lo & EP- code for D5D engines

Volvo Construction Equipment D5 engine training Road machine


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EP-Code on identification plate

Volvo Construction Equipment D5 engine training Road machine


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Determination compensation shim

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From value TS to SS

Volvo Construction Equipment D5 engine training Road machine


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F I P installation, step 1

Volvo Construction Equipment D5 engine training Road machine


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F I P installation, step 2

Volvo Construction Equipment D5 engine training Road machine


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Example – Lubricating oil consumption
(at least 100 operating hours) engine in high load operation
Op. h Fuel Lts Lube oil Date Driver Example
9 423 2 15.2 12 Paul
12 551 2 16.2.12
13 523 2 17.2.12
11 600 2 18.2.12 Shashi
13 620 2 19.2.12
14 590 2 20.2.12
10 450 2 21.2.12 Ballal
11 597 2 22.2.12
12 580 2 23.2.12
13 620 2 24.2.12 Ramalu

118 5554 20
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Example – Lubricating oil consumption
(at least 100 operating hours) engine in high load operation

Calculation example:

 Fuel consumption = 5554 l


 Lubricating oil consumption = 20 l

 Calculation:
20 L
5554 l = 100% X= = 0.36 %
100 %
20 l = x 5554 L

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Maintenance Job Volvo D5D Engine

 Check oil level in engine

 Engine oil change

 Cleaning fuel pre filters & fuel filter cartridge

 Checking and cleaning air filter

 Cleaning cooling system

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Maintenance Job Volvo D5D Engine

 Checking V- belt tension

 Battery servicing works

 Breathing fuel pipes

 Checking cooling water level

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Thank You & Happy Learning

Volvo Construction Equipment D5 engine training Road machine


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SD110 – Electrical schematic circuit

India

Volvo Construction Equipment Hydraulic & Electrical schematic circuit - SD110


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SD110 T3 (Export) - Electrical schematic circuit

Drawing No 12780856 Issue No 03 Sheet No 1/4

Volvo Construction Equipment Hydraulic & Electrical schematic circuit - SD110


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SD110 T3 (Export - Electrical schematic circuit

Drawing No 12780856 Issue No 03 Sheet No 2/4

Volvo Construction Equipment Hydraulic & Electrical schematic circuit - SD110


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SD110 T3 (Export - Electrical schematic circuit

Drawing No 12780856 Issue No 03 Sheet No 3/4

Volvo Construction Equipment Hydraulic & Electrical schematic circuit - SD110


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SD110 T3 (Export - Electrical schematic circuit

Drawing No 12780856 Issue No 03 Sheet No 4/4

Volvo Construction Equipment Hydraulic & Electrical schematic circuit - SD110


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5- Axle and motor brake

Manual Release of axle brake

Gap 34mm + 0.5 mm between the


Axle arm and screw head top

Volvo Construction Equipment Axle & Motor brake - SD110


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5- SD110 D axle and motor brake

SD110D axle SD110 D Drum Drive motor

Volvo Construction Equipment Axle & Motor brake - SD110


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5- SD110 D axle and motor brake

Brake

Cam

Cover
Bearing support

Dynamic brake

SD110 D Drum Drive motor

Volvo Construction Equipment Axle & Motor brake - SD110


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5- SD110 Drum drive motor – Pt. no12765132

Speed sensor out let

1. Purpose: Transducer
can be connected

2. Function : Measure
the speed

Model A302590

Volvo Construction Equipment SD110 Drum drive motor


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5 - Brake / Destroke valve

1. Brake Pressure switch

2. Brake dump valve

3. Pump destroke valve

 BDV Coil – Resistance = 7.2 Ω


 PDV Coil – Resistance = 7.2 Ω

Volvo Construction Equipment Brake & Destroke Trouble shooting guide –SD110
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5 - Brake / Destroke valve
Part No: 59122085

Voltage: 12 volts
P Max Torque; 4 -6 lb –ft or 5 -8 Nm

B2 B1 S1 Minimum brake release – 14 bar or 203 psi


T
Maximum brake release – 20 bar or 290 psi
S2
B1 = SAHR Brake
NO
NC B2 = SAHR Brake
C

S1 = To Pump servo control M4


P = Pump Charge pump pressure S2 = To Pump servo control M5
T = Hydraulic Tank
Volvo Construction Equipment Brake & Destroke Trouble shooting guide –SD110
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5 - Brake / Destroke valve
Neutral condition without power

1. S1 & S2 – is connected – B1, B2 & T


P is connected P – blocked

B2 B1 S1 Energized condition power on


T

S2 2. S1 & S2 – blocked – P connected to B1, B2


NO T – blocked
C NC
3. If charge pressure is normal at brakes
P = Pump Charge pump pressure all that is required to release the brakes
T = Hydraulic Tank (minimum 203 psi or 14 bar)– It confirms
the valve is hydraulically okay & the problem
B1 & B2 = SAHR Brake could be in the axle brake itself
S1 & S2 = To Pump servo control M4 & M5
Volvo Construction Equipment Brake & Destroke Trouble shooting guide –SD110
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5 - Brake / Destroke valve

Finally to check and conclude the valve is


P hydraulically okay or not working
B2 B1 S1
T 1. Fix a pressure gauge on B1 & B2 and
block the Axle brake port
S2 2. If brake release pressure is obtained
NO minimum 203 psi or 14 bar we can
C NC conclude the valve is okay
3. Note: This is when the valve is in
P = Pump Charge pump pressure energized condition
T = Hydraulic Tank

B1 & B2 = SAHR Brake


S1 & S2 = To Pump servo control M4 & M5
Volvo Construction Equipment Brake & Destroke Trouble shooting guide –SD110
Global CST- Training
244 2020-01-30
5 - Brake / Destroke valve Electrical Block Diagram

Key Switch Fuse F1 (40 Amps) Power Relay

Park Brake / Test Switch

Brake dump valve


D6 Diode
Pump destroke valve

Volvo Construction Equipment Brake & Destroke Trouble shooting guide –SD110
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5- SD110 D axle and motor brake

SD110 D Axle Motor SD110 D Two speed shift valve

Volvo Construction Equipment Axle & Motor brake - SD110


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246 2020-01-30
6-Hydraulic Steering valve & system

Volvo Construction Equipment Hydraulic steering SD110 – Tier 3


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247 2020-01-30
7- Frame
Rear frame compatibility for Standard axle & drum drive axle

Rear frame Front frame

Swivel frame

Volvo Construction Equipment Frame assembly - SD110


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248 2020-01-30
8- Cab & ROP’s

Operators console assembly


Operators platform assembly

Volvo Construction Equipment Console & Rops - SD110


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249 2020-01-30
9 - Simple Hydrostatic Circuit Building

 Learning Exercise

Volvo Construction Equipment Simple Hydrostatic Circuit Building


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250 2020-01-30
9 - SD110 – Hydraulic schematic circuit

Volvo Construction Equipment Hydraulic schematic circuit - SD110


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251 2020-01-30
9 – SD110D Hydraulic schematic circuit

Volvo Construction Equipment Hydraulic schematic circuit - SD110


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252 2020-01-30
9 – SD110D Hydraulic piping circuit

Volvo Construction Equipment Hydraulic schematic circuit - SD110


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253 2020-01-30
9 – SD110D Hydraulic piping circuit

Volvo Construction Equipment Hydraulic schematic circuit - SD110


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9 – SD110D Hydraulic piping circuit

Volvo Construction Equipment Hydraulic schematic circuit - SD110


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10 – SD110 Global options

Options Installation procedure required

1. Strobe lamp (Beacon lamp) No


2. Bolt on shell Yes
3. Drum pad foot installation Yes
4. Work lights Yes
5. ROPS Yes
6. Scraper bar for pad foot drum No
7. Work lights on railing Yes
8. Work lamp, HD lamp, Back alarm Yes
9. Vandalism cover Yes
10. Beacon lamp (12784833) Yes

Volvo Construction Equipment Options - SD110


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