1107EX PRODUCT TRAINING

MAINTENANACE

Ram Kumar Sharma

INDORE, INDIA

Contains confidential proprietary and trade secrets information of CNH Industrial. Any use of this work without express written consent is strictly prohibited.
AIR CLEANER ASSEMBLY (CARTRIDGE TYPE)

SPECIFICATION
 Flow Rating: 6 Cubic meter per min.
 Element Rating (Efficiency): 99.50%
 Pressure Drop: <390mm of WG Max.
 SERVICE CYCLE: As required
(When Service Sensor is ON even after cleaning
Evacuator OR After two cleaning intervals)
Valve

Ram K SHARMA APAC CENTRAL TEAM 31-Jan-20 2

AIR CLEANER ASSEMBLY (CARTRIDGE TYPE)

SERVICING OF THE FILTER

 Unhook 3 clips around perimeter of
filter cover and remove the filter cover
 Extract the main filter element, Clean
the inside of the filter with clean cloth
Primary  Clean the main filter element using
filter
compressed air from inside
 Assemble all of part & mount it

Secondary /
Safety Filter

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TURBO TYPE AIR PRE- CLEANER

SERVICING OF THE FILTER

 Unhook 3 clips around perimeter of
filter cover and remove the filter cover
 Extract the main filter element, Clean
the inside of the filter with clean cloth
 Clean the main filter element using
compressed air from inside
 Assemble all of part & mount it

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MUD FILTER OR WATER SEPRATOR

Air Bleeding Pump SPECIFICATION

(PRIMING PUMP)
 Water Storage: > 200ml
 Dirt Holding Capacity: > 10gm
 Flow Rating: 300 LPH
 Element Rating (Capacity): 30µ (micron)
White Case to be  Efficiency: 90% at 30µ
Replaced
Completely  Operating Temperature: -42°C to 120°C
 Pressure Drop (At Cartridge): <0.1 bar
 Service Cycle: Change in every 500 hours

Ram K SHARMA APAC CENTRAL TEAM 31-Jan-20 5

MUD FILTER OR WATER SEPRATOR

SERVICING OF THE FILTER

 Open and raise the engine tilt hood

 Place a container with suitable capacity under the
filter.
 Hold the primer and loosen the breather screw
 Unscrew and remove the cartridge (White Case)
 Apply a thin layer of clean oil on the seal of the new
cartridge
 Assemble the new cartridge
 Manually screw in the cartridge until the seal touches
the filter head
 Tighten further by 3/4 of a turn.
 Bleed the fuel system
(NOTE: Over tightening can damage the filter seal)

Ram K SHARMA APAC CENTRAL TEAM 31-Jan-20 6

FUEL FILTER ASSY (CARTRIDGE TYPE)

SPECIFICATION
 Flow Rating: 120 LPH (2 LPM)
 Element Rating (Capacity): 5µ (microns)
 Operating Temperature: -30°C to 80°C
 Pressure Drop (At Cartridge): 0.12 bar max.
 Service Cycle: Change in every 500hours

Ram K SHARMA APAC CENTRAL TEAM 31-Jan-20 7

FUEL FILTER ASSY (CARTRIDGE TYPE)

SERVICING OF THE FILTER

 Open and raise the engine tilt hood
 Clean the filter assembly externally
 Loosen the bleed screw
 Unscrew the fuel filters and discard
 Clean the filter mounting surface
 Apply a thin film of clean oil on the new oil filter sealing
ring and install the filter
 Turn until the sealing ring contacts the mounting
surface
 Then tighten an additional 3/4 to 1 full turn (Do not over
tighten)
 With the bleed screw loose, prime the fuel system with
the help of priming pump
 Start the engine and ensure no fuel is leaking

Ram K SHARMA APAC CENTRAL TEAM 31-Jan-20 8

MAINTENANCE - ENGINE FUEL SYSTEM

 Better fuel filtration system

 Each filter is equipped with drain
knob
 All fuel filters to be changed at
every 500 hours

570T PRODUCT TRAINING APAC CENTRAL TEAM 31-Jan-20 9

FILTER, ENGINE OIL (SPIN-ON)

SPECIFICATION
 Flow Rating: 50 LPM
 Element Rating (Capacity): 31-35µ (microns)
 Operating Temperature: -30°C to 80°C
 Tightening Torque: 25-30 Nm
 Service Cycle: After first 50Hours then Change
in every 500hours Filter & 500hours Engine Oil

Ram K SHARMA APAC CENTRAL TEAM 31-Jan-20 10

FILTER , ENGINE OIL ASSY (SPIN-ON)

SERVICING OF THE OIL FILTER

 Open and raise the engine tilt hood.
 Place a container with suitable capacity under the engine.
 Remove the cap of the filler neck.
 Remove the engine crankcase drain valve.
(NOTE: Drain the engine oil when hot. The oil will flow more easily)
 Now wait for the oil to completely flow out of the engine.
 Tighten the drain plug. Torque: 95 N·m (70 lb ft.).
 Unscrew and remove the cartridge
 Apply a thin layer of clean oil on the seal of the new cartridge
(NOTE: Do not fill the new filter with oil before installing it)
 Assemble the new cartridge
 Manually screw in the cartridge until the seal touches the support
 Tighten it further by 3/4 of a turn

Ram K SHARMA APAC CENTRAL TEAM 31-Jan-20 11

FILTER, HYDRAULIC SYSTEM

SPECIFICATION:
 Flow Rating: 60 LPM
 Element Rating: 10µ
 Operating Temp.: -40ºC - 100 ºC
 Pressure Drop: 0.3 (max)
 By Pass Setting: 2.5 ± 0.03 bar (min.)
 Service Cycle:
1)Filter: every 500 hours
2) HYD Oil: every 1000 hours

Ram K SHARMA APAC CENTRAL TEAM 31-Jan-20 12

FILTER, HYDRAULIC SYSTEM
SERVICING OF THE FILTER:
Remove breather with a special tool to release
pressure inside tank
Dismantle bolts and nuts of the top cover of filter
assembly and remove the top cover
(NOTE: Ensure that sensor & O-ring do not get
damaged)
Clean magnets on inner surface of this top cover.
Remove the spring from filter assembly.
Remove the filter and separate the cap from it.
Take a new filter and fit the cap on it.
Put the filter inside the filter assembly.
Install spring on it.
Install top cover with the O-ring and bolts and nuts.
Install breather with a special tool

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MAINTENANCE – COOLANT LEVEL CHECK

Level check by visual inspection

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MAINTENANCE – RADIATOR & OIL COOLER

 Remove the front grille.

 Unscrew the fixing screw and remove the intercooler.
 Clean the intercooler and radiator using:
• Compressed air with a pressure lower than 7.0 bar
(101.5 psi) to remove dry dust.
• Water jet to remove mud.
• A detergent-based solution, preferably applied
with a low-pressure cleaner, to remove oily dust.
 Make sure all dirt and debris have been removed
especially
 in the area between the radiator and the intercooler.
 Reassemble the intercooler and related piping.
 Reassemble the front grille.

570T PRODUCT TRAINING APAC CENTRAL TEAM 31-Jan-20 15

MAINTENANCE – RADIATOR & OIL COOLER

Front View
RHS LHS
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MAINTENANCE - BATTERY

 Remove the batteries from the machine. Store them

on a wooden table in a dry, cool, well ventilated
room, if possible at a temperature above 0 °C (32
°F) [optimum temperature 20 °C (68 °F)].
 Perform the following operations:
• Clean the battery.
• Check the acid concentration and the
electrolyte level every two weeks.
• Fully recharge the battery when the acid
concentration drops to 1.23 kg
• Keep the outside of the batteries clean and dry.

570T PRODUCT TRAINING APAC CENTRAL TEAM 31-Jan-20 17

MAINTENANCE – HYDRAULIC OIL

 Place a container with suitable capacity under

the hydraulic oil tank
 Unscrew and remove the filler cap and the drain
plug
 Let the oil drain completely.
 Install and tighten the drain plug
 Torque:151 -174 N·m (111 - 128 lb ft)
(NOTICE: Hydraulic oil should be drained at the hydraulic
oil tank only)

 Fill with clean oil until the level reaches the

Drain Plug middle of the gauge
 Close the cap

BOTTOM SIDE
570T PRODUCT TRAINING APAC CENTRAL TEAM 31-Jan-20 18
MAINTENANCE – DRUM HUB &WHEEL HUB

Drum Hub Wheel Hub

 Greasing including with bearings

 Greasing Cycle: As per usage & application ( Note: Front Wheel Nuts 196 N·m 45 lb ft
 Wheels Re-Torque Cycle: 100 Hrs Rear Wheel Nuts 490 N·m 361 lb ft )
570T PRODUCT TRAINING APAC CENTRAL TEAM 31-Jan-20 19
MAINTENANCE – DIFFERENTIAL SYSTEM

 Greasing including with bearings  Differential Oil Change

 Greasing Cycle: As per usage & application Cycle: 1500 hours
seasonally
570T PRODUCT TRAINING APAC CENTRAL TEAM 31-Jan-20 20
MAINTENANCE- REFIL CAPACITIES
S. No. Name Capacity
1 Engine Oil 9.1 L (2.4 US gal)
2 Hydraulic Oil Tank 70 L (18.49 US gal)
3 Fuel Tank 235 L (62.08 US gal)
4 Axle 17.1 L (4.5 US gal)
a Differential 14.5 L (3.63 US gal)
b Planetary 1.3 L each side
c Reduction 0.5 L (0.1 US gal)
5 Exciter Chamber 23.5 L (6.2 US gal)
6 Auxiliary Drum 4 L (1.06 US gal)
7 Coolant 20 L (5 US gal)
570T PRODUCT TRAINING APAC CENTRAL TEAM 31-Jan-20 21
Backup

APAC CENTRAL TEAM – RAM KUMAR SHARMA 22