2

About the Company

• The coca cola mix was invented by John

Pemberton
• Company was founded by Asa Chandler
• Established in January, 1892
• Beverage company
• Operates worldwide
• Headquartered in Atlanta, Georgia, United
States
3
Discover Invent Innovate

4
WORD BOX
DE- palletizer:A palletizer is a machine which provides automatic means for
de-stacking cases of goods or products onto a pallet. Manually placing boxes
on pallets can be time consuming and expensive; it can also put unusual stress
on workers.
TCCC : The Coca Cola Concentrate
Filler Crowner: After the Bottles get filled, the Cap or the Crown of the bottle is
put against the lid
Decorator : A machine which paints/ sticks the company’s label on the bottles.
Air conveyor: An air conveyor is the carrying medium system. Unlike the
conventional belt conveyor it helps the movement of bottles take place at a
blazing speed.
5
WHY COCA COLA?

• Pioneers
• Became the psychological standard
• Brilliant branding and advertising
• Built trust and goodwill that made them the first
choice
• Made up of creativity, excitement, hopefulness and
fun

6
7
 Raw Materials
• ‘Make in India and Make for India’
• More than 95% of the raw materials are produced locally
• Raw materials essential for bottling plants:
- Sweetners
- Water
- Carbon dioxide
- PET plastic bottles
- Metal cans
- Packaging material
8
Plant Layout

• Product based layout

• Consists of step by step production process
• Particular regarding every step and its control
• Every step of the process integrated to improve
efficiency
• Co-ordinated process
• Automated process of production

9
MANUFACTURING
PROCESS
Water Purification

• Water is extracted from a river 13kms away from site

• Sanitized and put through a nano-filteration process

• Passed through UV Rays to kill microbes to remove dirt

and debris

• Chlorination Process – Chlorinated Soft Water at 3 to 5

BMP

• Alkalinity

12
13
Bottle Production & Rinsing

• 1.5 million pre-form or PET (polyethylene terephthalate)

plastic bottles are heated and converted into coke shaped
bottles every hour
• PET bottles are heated at 115 degree celsius and
transformed into coke bottles using moulds
• These bottles have a support ledge to easily move them
through conveyers and airveyors
• Bottles are washed and rinsed through a 3-step washing
process with chlorinated soft water
• Dechlorination
14
15
16
Syrup Production

• The syrup is produced in the Syrup Room

• 3 major ingredients
- 85% Water
- Sugar/Sweetener
- Secret Formula
• Syrup and water are mixed and blended and pumped
through pipes into batch tanks

17
18
19
Filling & Capping

• Syrup is filled into the bottles at 34-36 degree

Fahrenheit
• Ice cold water helps to keep the bottles stable
• CO2 is added for fizziness
• Depressurization using caps

20
21
22
 Inspection and Quality Check

• Quality check at each level of production

• Technical quality experts appointed
• Samples of each and every lot are examined
• A ‘fill height detector’ uses cameras to ensure that bottles are
filled to the right quantity
• Bottles which do not meet the quality are discarded

23
Packaging

• After final checking, bottles are placed in cases

• These cases are then wrapped
• Many such cases are placed one on the other and
then again wrapped
• These cartons are then properly sealed and kept in
the warehouse

24
25
Dispatch

• The cases are dispatched by large distribution trucks

• The cases are collected by various distributors
• The beverage reaches the customer through
sophisticated supply chain networks with:
- supermarket chains
- fast food outlets
- retail stores
- other channels

26
27
DISTRIBUTION

• 1.9 billion products of Coca cola are sold around the

world everyday.
• The company has more than 250 independent bottling
partners worldwide.
• The syrups, beverage bases are prepared by the
company and sold to its bottling partners.
• After manufacturing, packaging the final beverages
are sold to the vending partners who in turn sell the
product to the consumers.

28
 • Distribution routes
• Key places- Clubs, fine dine restaurants
• Future consumption- Super market
• Immediate consumption- educational institutes.
• Coca Cola India distributes using two routes-
• Direct route
• Indirect route
Direct Route Market
Plant Market
Warehouse
Indirect Route Distributor

29
 Stores Management

• Coca Cola has a proper inventory system but they make sure
that the bottles are dispatched to the respective retail outlets or
distributors.
• Coca Cola only keeps reserve inventory of 2-3 days.
• If the plant is unable to meet the demand of the product in the
market, it can call for finished goods from plants located in other
cities.
• Main raw material supply includes sugar, Co2,bottle cap, plastic
sheets.

30
 Quality Management

• Quality Control and Quality Assurance

• Production process assessed
• Maintaining consistency and quality
• Quality Control Unit per level of production
• Also checking the quality of the supplies
• 40 manager quality expert team
• Monthly inspection by external experts
• State of art technology to check the quality of the products.

31
32
CORPORATE SOCIAL RESPONSIBILITY

• Sustainable environment Initiative

• Veer campaign
• Parivartan training program
• Support my school initiative (SMS)
• ‘Doh bin’ drive

33
 3000+
Number of coke bottles made each minute

34
7000 distributors

2.5 million shopkeepers

670 billion $ business every

year
35
36
37
 BIBLOGRAPHY

• National Geographic
• https://www.coca-
colaindia.com/about-us/our-
manufacturing-footprint

38
Credits

Greatest gratitude towards The Hindustan Coca Cola

Company for being so transparent and friendly.
Special thanks to Harikrishnan Kurup Sir who gave us the
opportunity to go on a field visit and this support.
Also thanks to the audience for patiently watching the
presentation.
Lastly the Group members for the efforts and co-
ordination.

39
40
41
42
43