Beruflich Dokumente
Kultur Dokumente
Safety Induction
MODULE AIMS AND OBJECTIVES
• Identify the generic hazards which are specific to offshore oil and
gas installations, potential risks associated with those hazards, and
how controls are put in place to eliminate or reduce risks.
• Identify key offshore related safety regulations and explain the
basic safety management concepts.
TIMETABLE, ASSESSMENT AND STAFF ROLE
ELEMENT DURATION
1.1Industry and Installation Overview 30 minutes
5
INDUSTRY AND INSTALLATION OVERVIEW
FORMATION OF OIL AND GAS
FORMATION
7
FINDING / EXPLORATION OF OIL AND GAS
Seismic Survey
Magnetic Survey: rocks that may contain oil have very low magnetic readings
Gravity Survey Waves captured by geophones on the streamer cables.
8
FINDING OF OIL AND GAS
EXPLORATORY DRILLING
Christmas tree
9
DRILLING
Validate the result of seismic survey
JACK-UP
Drilling derrick
Heli-deck
Moon pool 12
DRILLING
13
CONSTRUCTION
Fabrication Jacket onshore Float and secure jacket using piles hammering
14
CONSTUCTION- HEAVY LIFT
15
PRODUCTION - OIL AND GAS, GAS, FIXED
Is built on concrete or steel legs, or both. Anchored directly onto the seabed.
Long term immobilised structure. [Load (dead/Operating), Environment, Accidental]
17
PIPE LAYING
18
ACCOMODATION- FLOTEL
19
SPECIALIST VESSELS – STAND BY VESSEL
20
SPECIALIST VESSELS
Crew boat
Towing 21
SPECIALIST VESSELS - DIVE SUPPORT VESSEL
22
OFFSHORE OIL & GAS ACTIVITIES
Up stream
Transportation &
Transportation Decommissioning
distribution of oil & gas
products for Refining
23
ashore
THE OFFSHORE ENVIRONMENT
Remote Nature
Harsh Conditions
• High waves combined with strong currents & wind
• Cold
• Heat and/or humidity
• Sand storm
• Potentially Flammable Atmospheres
• 12hrs shift 24
THE OFFSHORE ENVIRONMENT
PROXIMITY OF WORKING/LIVING ENVIRONMENTS
respond in emergencies
and participate in drills
25
OFFSHORE HAZARDS
&
CONTROLLING OFFSHORE HAZARDS
People
Environment
Asset
Reputation
26
HAZARD, RISK AND CONTROL MEASURES
Control measure
Is the process of implementing safety critical measures to either eliminate or reduce
the risk associated with a hazard
27
THE ACCIDENT STATISTICS
COMPARISON WITH OTHER INDUSTRIES
ENVIRONMENTAL IMPACT AND STATISTICS
Exploration : noise associated with the high-energy seismic source disturb animal life,
especially whales and dolphins
30
ENVIRONMENTAL IMPACT AND STATISTICS
• Accidental situations;
Drilling - blowout
Transportation & storage - spillage
Pipelines - leakage
32
THE HIERARCHY OF CONTROL
How control measures are implemented in offshore?
33
PRESSURE HAZARDS & COMPARATIVE RISK LEVELS
Controls Details
Elimination No
Substitution No
Engineering • BOP stack
Control • Pressure relief valve
• Emergency Shutdown (ESD)
• Isolation
Administrative • Standard Operating Procedures
Control • Information, training or instruction,
Practice under supervision /
competency assurance
• Marking / Signage / Label
• PTW
• Regular Inspection Maintenance
and Certification by third party.
Personal • Appropriate PPE
Protective
Equipment
35
MOTION HAZARDS & COMPARATIVE RISK LEVELS
Drilling Tubular:
Exposed machinery parts
Crushed injury, pinch points &
back problem
Controls Details
Elimination • Do not manually handle loads
which are too heavy
Substitution • No
Engineering • Iron Roughneck
Control • Guarding all Exposed Parts
• Use mechanical aids, Power tools
restrainers, guarding
Administrative • Information, training or
Control instruction, Practice under
supervision / competency
assurance on handling Tubulars,
lifting operation, manual
Handling.
• PTW
• Lift Plan for moving heavy loads
• Standard Operating Procedures
• Signage / Marking / label
Personal • Appropriate PPE
Protective
37
Equipment
CHEMICAL HAZARDS & COMPARATIVE RISK LEVELS
• Drilling chemicals
• Process chemicals
• Solvents
Risk / Consequences
• Inhalation
• Flammable / Explosive / oxidizing
• Ingestion
• Corrosive (Equipment failure, Burns)
• Absorption
• Health Hazards (irritant, headache,
dizziness, Asthma, Cancer etc. • Injection
• Toxic
38
CONTROLLING CHEMICAL HAZARD
Control
Drilling chemicals
Measures
Elimination No
•Chemical composition
Substitution • Use less hazardous or low •Storage/ Mixing
concentration w/o effecting plant •PPE
•Handling procedure
performance •First Aid treatment
• Use Pallets instead of Powder •Spillage Control Procedures
•Disposal Procedure
Engineering • Ventilation
• Isolate chemical in store only.
Administration • Information, training or instruction
in Chemical handling techniques
& H2S /Dust (MSDS)
• Standard Operating Procedures
• Marking / Signage / Label
• Restricted area
• Emergency Shower / Eye wash
station
• Permissible Exposure limits
PPE Appropriate PPE
ELECTRICAL HAZARDS & COMPARATIVE RISK LEVELS
Risk / Consequences
• Electrical Shock
• Electrocution
• Electrical Burns
• Fire or Explosion
• Arching
40
CONTROLLING ELECTRICAL HAZARD
Control Details
Measures
Elimination Using Pneumatic / hydraulic energy where
ever feasible E.g. Underwater tools
Substitution Using Low voltage instead of high voltage
Risk / Consequences
• Fall from height
• Dropped Objects
Risk / Consequences
• Minor / major Injuries
42
Slips, trips & falls
CONTROLLING GRAVITY HAZARDS
Control Details
Measures
Elimination Bring the load down or use extension
Substitution No
Engineering • Design
• Barricade
• Stairways (antiskid steps / handrails)
• Cable cover
• Lightening
Administration • PTW
• Information, training or instruction
Supervision / competency assurance in
Working at Height, Rescue at Height,
Hand Trailing Technique.
• Standard Operating Procedures (SOP).
• Marking / Signage / Housekeeping
• Restricted area
PPE Appropriate PPE
NOISE HAZARDS & COMPARATIVE RISK LEVELS
Control Details
Measures
Elimination No
Engineering • Design
• Barricade
• Enclose or isolate the noise source
Administration • Operate noisy machines during shifts when
fewer people are exposed
• Limit the amount of time a person spends near
a noise hazard
• Job Rotation
• Standard Operating Procedures (SOP).
• Restrict how close a worker can get to a noise
hazard
• Marking / Signage Restricted area
PPE Appropriate PPE
HAZARDEOUS ATMOSPHERE
& COMPARATIVE RISK LEVELS
Zone 2
An area which explosive gases /
mixtures is not likely to occur in normal
operation, but if occur it will be for a
short duration
Zone 1
An area in which explosive gases
/mixtures is likely to occur in normal
operation
Zone 0
An area in which explosive gases /
mixtures is continuously present or
present for long periods. most
potentially hazardous area of any
plants
Physical hazards
• Darkness
• Slippery floor
• Entanglement
• Entrapment
• Narrow space Example: vessel, column,
• Excessive Heat and mud pit and storage47
• Noise (amplified) tanks.
CONTROLLING CONFINED SPACE HAZARDS
Control Details
Measures
Elimination • Design of the structure and mechanical parts
to provide for safe and easy maintenance, to
reduce the need for persons to enter.
Substitution No
49
MULTIPLE BARRIERS MODEL AND SYSTEMS
The multiple barriers model and systems in place to prevent hazards from
contacting targets
50
SAFE SYSTEM OF WORK
• Permit to Work
• Training/Competency assurance
• Communications
• PPE
51
PERSONAL RESPONSIBILITY FOR SAFETY
1. Clear expectations
2. Effective communication
3. Personal leadership
4. Personal risk awareness
5. Planning
6. The right and duty to
intervene
7. Accountability
8. Self evaluation
9. Develop, encourage and
sustain safe behaviors
52
SAFETY OBSERVATION PROGRAM
• To observe and report both safe and unsafe acts and conditions.
53
BREAK 10 MINUTES
54
REGULATING OFFSHORE SAFETY
55
REGULATING OFFSHORE SAFETY
Applicable Legislation
• In the UK, the main Health and Safety legislation comes from the Health and Safety at
Work Act 1974
Personal
Management Manual Work
Protective PUWER LOLER
Regulations Handling Welfare
Equipment
• UAE Supreme Petroleum Council is responsible for regulating policy regarding the
development of oil and natural gas in that emirate.
Regulators monitors the application of the regulations through its industry inspectors
and surveyors
56
REGULATING OFFSHORE SAFETY
• Legislative Requirement
Operator needs to submit SMS to regulator before an operator may be allowed to
operate. It covers
o Management of Health & Safety
o Major accident hazard identification, risk management, suitable control measure
o Emergency Response, rescue and recovery.
• Legal Responsibilities
• Systematically identify hazards, assess the risks, and place suitable procedures
and measures to control the risks.
• Role of the Industry Organisations
• Such as Oil and Gas UK, IMCA provides a common voice for the whole sector,
and provides sources of information.
• Documenting the safety management system
o Written description of policies, processes, procedures etc.
o It enables and ensures correct and safe execution of task
o Safety records are maintained in order to provide documented safety assurance
to all.
57
HIERARCHY OF LEGISLATION
EU Directives – A directive is a legal act of the European Union which requires member
states to achieve a particular result without dictating the means of achieving that
result.
Directives normally leave member states with a certain amount of leeway as to the
exact rules to be adopted.
58
SAFETY CASE REGULATIONS
A safety case is a document that gives confidence to both the duty holder and
HSE that the duty holder has the ability and means to control major accident risks
effectively
A safety case is a written document that must be submitted to the regulator / HSE
before an Operator may be allowed to operate
59
SAFETY CRITICAL SYSTEMS
• Safety critical systems are used in hazardous industries where safety of people,
environment, property and machinery are of high importance.
• Within the offshore industry many instrumental and administrative systems are used
e.g.
Fire Detection systems Fire extinguishing systems Emergency shutdown system Over pressure protection system
Process shutdown systems
60
DUTIES OF EMPLOYER & EMPLOYEE & CONCEPT OF ALARP
Employer
• Health, safety and Welfare at workplace.
Employee
•Take care of themselves & of others
effected by their acts / omissions
•Corporate with the employer
•Use protective equipment provided
•Follow instructions COST
BENEFIT
TIME
ALARP – As Low As Reasonably Practicable EFFORTS
61
PREVENTION OF FIRE & EXPLOSION &
EMERGENCY RESPONSE (PFEER) REGS. 1995
PFEER specifies goals for preventive and protective measures for managing fire and explosion
hazards, and emergency response.
• Prevention
• Eliminate the hazard by design.
• Engineering, Procedural Controls.
• Safety Management Systems.
• Protection
• Fire Resistant Bulkhead / Coating.
• Fire and Detection System
• Fixed Fire Extinguishing System.
• Emergency Planning
• Emergency Response procedures. (Evacuation/Escape/ Rescue)
• Frequent Drills and exercise to check the readiness of the procedures.
• Emergency Response
• Setting up command center.
• Competent personnel to undertake emergency duties.
• Instruction and training for everyone.
• Performance Standard
• Can be described in terms of functionality, survivability, reliability and availability.
• Examined by the inspectors. 62
ROLE OF THE HEALTH AND SAFETY EXECUTIVE
Scope
• Ensure Health & Safety law is being followed.
Activities
• Compliance with Safety Management System (Safety case),
• Inspection of work place,
• Investigation of any accident.
• Expert Advice.
63
INTERNATIONAL ORGANISATION OF STANDARDIZATION (ISO)
Use of the standards aids in the creation of products and services that are safe,
reliable and of good quality.
The standards also serve to safeguard consumers and the end-users of products
and services, ensuring that certified products conform to the minimum standards
set internationally.
• ISO 14001
Specifies a framework of control for an environmental management system
against which an organisation can be certified by a third party.
• ISO 9001
Is a family of standards for quality management systems. It is administered by
accreditation and certification bodies. 64
INDUSTRY EXPECTATIONS OF PERSONAL SAFETY BEHAVIOUR
66
FITNESS REQUIREMENTS AND MEDICAL STANDARDS
Urine / Blood test Lung Function Test Audiometry Vision Test X ray
Individual’s Responsibility
• Ensure sufficient supply during the stay offshore
• Seek treatment only from the medic onboard when fall sick
68
ALCOHOL AND SUBSTANCE ABUSE POLICIES
69
OFFSHORE ROUTINE REQUIREMENTS & WELFARE:
Safety Briefing
Video
71
Satellite phone Lighters Radioactive Personal clothing
INSTALLATION INDUCTION
Site-specific safety rules, Installation’s house rule (cabin, mess room, laundry / recreation, smoking)
Emergency Response Plan and other special requirements (Specialist role during emergency, if any).
Muster Station, LB
TR/ Station Bill
OIM
Working environment
Supervisor
Safety Rep Safety Rep Safety Rep
Employee
73
ROLE OF SAFETY REPRESENTATIVES
To provide a safe and healthy working and living environment onboard employer must provide:
76
CABIN /LAUNDRY/BOND
a. Procedures:
• 28/28 or 14/14
• 12 hrs shift
• Tool box talk
• SSOW (PTW, LOTO,SOP and SWP)
• Right to stop unsafe job
• Job handovers
• Reporting injuries & illness.
Training
b. Work authorisation
• Work involving hazard to health Practice under
supervision
or environment
• Potential hazards considered Competency
assurance
• Reasonable precautions taken
• Responsibilities understood. Authorisation
80
WORKING ROUTINE
Nothing overboard Segregation of waste for disposal onshore Oil spill ??? Report
82
INVOLVEMENT IN SAFETY:
Validity
Location
Equipment/
tools used
Signatory of
responsible
person
Gas testing
Fire watch
details
83
INVOLVEMENT IN SAFETY
Never Take Shortcuts to get your Never do any job or operate any
job done machine if you aren’t authorized 85
COMMUNICATING SAFETY, INCLUDING LINES OF
COMMUNICATION
Communicating occupational safety and health information effectively is crucial
to prevent employee injuries and illness
86
WHAT TO DO WHEN NOT SATISFIED WITH RESPONSE TO
SAFETY COMMUNICATION
OIM
Immediate supervisor
Safety Representative
Work Force
87
REPORTING INCIDENTS, ACCIDENTS, NEAR MISSES AND
ILLNESSES
NO Name
No Shame
No Blame
• Explain what makes the situation unsafe to the person • Prevent recurrence
before reporting it
• Corporate and social responsibility
• Remember I can report all unsafe situation whatever
• To fulfill legal responsibility
the hierarchical position of the person concerned.
89
FIRST AID ARRANGEMENT OFFSHORE
Sick Bay / clinic AED machine Emergency shower & eye washers
Investigation to
determine root cause
91
SUPPORT AVAILABLE TO RELATIVES IN THE EVENT OF
ILLNESS/INJURY/MAJOR INCIDENT/EVACUATION
92
WRITTEN ASSESSMENT AGAINST LEARNING OUTCOME.
OPEN BOOK 93
LEARNING OUTCOMES