Beruflich Dokumente
Kultur Dokumente
of
Lubrication
BOUNDARY LUBRICATION
ELASTO HYDRODYNAMIC LUBRICATION
HYDRODYNAMIC LUBRICATION
MIXED FILM LUBRICATION
Boundary Lubrication
RIGHT PLACE
RIGHT TIME
&
IN RIGHT MANNER
• Contaminant control
• Corrosion control
• Heat transfer
• Conserves Energy
LUBE OIL
Anticorrosion
Antioxidant Antifoam
Detergents &
Dispersants PPDs
Demulsibility
17 INDIAN OIL CORPORATION LI
CLASSIFICATION OF LUBRICATING OILS
CRANKCASE OILS
1. SAE ENGINE OIL CLASSIFICATIONS
2. API ENGINE SERVICE CLASSIFICATIONS
3. ILSAC ENGINE OIL CLASSIFICATION
4. CCMC CLASSIFICATION
5. ACEA CLASSIFICATION
6. US MILITARY SPECIFICATIONS
7. IS SPECIFICSATIONS
GEAR OILS
1. SAE GEAR OIL CLASSIFICATION
2. API SERVICE DESIGNATION
3. U.S MILITARY DESIGNATION
4. UK DEFENCE SPECIFICATIONS
5. IS SPECIFICATIONS
ENGINE OILS
SAE VISCOSITY GRADES CLASSIFICATION
GL- 4 MIL - L- 2105 SPEC SPIRAL BEVELS & HYPOID GEARS SERVO GEAR HP
50 % OF GL5 ADDITIVE LEVEL UNDER MODERATE CONDS SERIES
ISOVG
CLASSIFICATIONS
INDUSTRIAL OILS
ISOVG CLASSIFICATIONS
AUTOMOTIVE OILS
INDUSTRIAL OILS
SPECIALITY OILS
GREASES
TRANSFORMER OILS
ENGINEOIL-CF4/ CH4
HYDRAULICOILS -SYSTEM OILS
RAILROAD OILS
AUTO-HYDRAULIC OILS- ULTRA SERIES
GEAR OILS- MESH , SYNTHETIC, MESH
PLUS
TURBINE OILS- PRIME SERIES
main bearings
connecting rod bearings
cylinders, pistons and rings
camshaft bearings
cams and valve tappets
timing gears
valve gears
Rocker Arm
Valve
Push Rod
Valve Lifter
Camshaft
Cams
Timing Gears
APR1 19
32 INDIAN OIL CORPORATION LI
Engines and Lubrication
Approximate Temperature of Internal Surfaces
Oil Aeration
CI-4
Ring and CH-4
Filter Plugging
Liner Wear CG-4
CF-4
Oil CF
Consumption Piston Deposits
Valvetrain Corrosion
Wear Soot
Thickening
36 12-19-01 INDIAN OIL CORPORATION LI HD4 379
SERVO DIESEL ENGINE OILS
Servo Pride 30 / 40
Servo Pride Super 15W40
Servo Premium CF4 15W40
Servo Pride XL( CH4) 15W40
Servo Pride Supreme ( CI4) 15W40
RR 520 MG
SERVO ELECTRA
BIS335-1993 SPECIFICATION. Approved by
Central power research institution (CPRI)
NON CONVENTIONAL-ACID TREATMENT
Hydro Catalytic Techniques, which resulted in
high quality base oil with inherent property of
low pour point, and superior Hydrophobic
BURNING
INCERENATING
BURYING UNDER GROUND
Kinetic...................
Rolling............................................
MODES OF LUBRICATION
HYDRODYNAMIC
MIXED FILM
ELASTO HYDRODYNAMIC
BOUNDARY
Hydrodynamic
Moving Surface
Hydrodynamic Pressure
Stationary Surface
high speed
laminar
flow
static
Low speed
Elasto-hydrodynamic
W
“Model” Gear
tooth surfaces
Unloaded
W
Loaded
Lubricant Film
Surface Contact
0.1
0.01
0.001
Full Fluid Film
0.0001 Lubrication
1 10 100 1,000 100,000
ZN/P
Reduce Friction
Reduce Wear
Removal of Heat ( Due to Frictional Work,
Combustion Heat)
PHYSICAL STATE
SOLID : Graphite Powder , Molebdenum
disulphide , Talc
Liquid: Mineral Oils, Vegetable Oils, Synthetic
Oils
Gases : Air, Helium, Carbon dioxide
Plastics: Greases
Engine Oils
Gear Oils
Hydraulic Oils
Compressor Oils
Turbine Oils
Cutting Oils
Circulation bearing oils
ISO Midpoint Viscosity Limit cSt ISO Midpoint Viscosity Limit cSt
cSt @ o o
Visosity @ 40 C Viscosity cSt @ @ 40 C
o o
Grade 40 C Grade 40 C
Min. Max. Min. Max.
2 2.2 1.98 2.42 68 68 61.20 74.80
3 3.2 2.88 3.52 100 100 90.00 110.00
5 4.6 4.14 5.06 150 150 135.00 165.00
7 6.8 6.12 7.48 220 220 198.00 242.00
10 10.0 9.00 11.00 320 320 288.00 352.00
15 15.0 13.50 16.50 460 460 414.00 506.00
22 22.0 19.80 24.20 680 680 612.00 748.00
32 32.0 28.80 35.20 1000 1000 900.00 1100.00
46 46.0 41.40 50.60 1500 1500 1350.00 1650.00
SERVOPRIME – FOR
TURBINES ( PRIME MOVER)
SERVOSYSTEM- FOR
HYDRAULIC SYSTEMS
SERVOMESH – FOR
INDUSTRIAL GEARS
SERVOPRESS- FOR
COMPRESSORS
SERVOSPIN – FOR
TEXTILE/GRINDING HIGH
SPEED SPINDLES
SERVOSTEEL – FOR STEEL INDUSTRY BEARINGS
SERVOFRIZ – FOR REFRIGERATION COMPRESSOR
SERVONEUM FOR PNEUMATIC TOOLS
SERVOWAY- FOR MACHINE TOOL GUIDE WAYS
SERVOCYL FOR STEAM CYLINDER
SERVO SM FOR SUGAR MILL BEARINGS
SERVOSHAFT FOR MARINE SHAFT BEARINGS