Electrical Installation

ECEg4241
Chapter Two
Lecture 1:
Wiring materials, Accessories, and methods

Instructor:
G/Tsadik Teklay
Assistant Professor in Electrical Power
Engineering, Adigrat University
E-mail: gteklay@gmail.com
 Tel: +251 972 08 55 53
Office location: Block 60, Room 27
 Introduction
• Materials for wiring interior electrical systems
in buildings vary depending on:
Intended use and amount of power demand on
the circuit
Type of occupancy and size of the building
National and local regulations
Environment in which the wiring must operate.
Cont’d
Wiring systems in a single family home or flat, for example,
are simple, with relatively low power requirements.

In a light commercial environment , large apparatus may be

installed, and special conditions of heat or moisture may
apply.

Heavy industries have more demanding wiring

requirements, such as very large currents and higher
voltages.

In facilities that handle flammable gases or liquids, special

rules may govern the installation and wiring of electrical
equipment in hazardous areas.
Wires and cables

Wires and cables are the main part of

electrical installation. They are rated by the
circuit voltage, temperature rating, and
environmental conditions in which they can
be used.

The amount of current a cable or wire can

safely carry depends on the installation
conditions.
 Wire and Cable

• What is the difference between the term wire

and cable?
– Strictly speaking, a single wire ,may be bared
or covered with insulation is known as Wire, and
several conductors stranded together is known
as Cable.

– Practically, bare conductor whether it is single or

stranded together is known as Wire and
conductor covered with insulation is know as
Cable.
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 Construction of Cables
A cable consists of three parts:
1. The conductor or (the core):-the metal wire or strand of wires
carrying current.
2. The insulation or the dielectric:-is an insulating material to avoid
leakage current from the conductor.
3. The protective covering:-is used for protection of insulation from
mechanical damage.

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 Parts of Cable…Cont’d
Metallic Sheath:
 As the cable is placed underground, soil may present, moisture, gases, and
some other liquids. Therefore to protect the cable metallic sheath made up of
lead or aluminum is provided over the insulation.
 This provides the mechanical protection but mainly restricts moisture and
other gases to reach to the insulation.
Bedding: The metallic sheath is covered by another layer called bedding.
 The bedding consists of paper tape compounded with a fibrous material like
jute strands or hessian tape.
 The purpose of bedding is to protect the metallic sheath from corrosion and
from mechanical injury resulting due to armouring.
Armoring:
• This layer consists of one or two layers of galvanized steel wire or
steel tapes which provide protection to the cable from the
mechanical injury.
Serving:
• The last layer above the armouring is serving. It is a layer of fibrous
material like jute cloth which protects the armouring from the
atmospheric conditions.
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Early wires and cables

• PI: Paper-insulated cable is introduced in the United

Kingdom in 1896, consisted of two impregnated-paper-
insulated conductors in an overall lead sheath. Paper-
insulated cables proved unsuitable for interior wiring
installations because very careful workmanship was
required on the lead sheaths to ensure moisture did not
affect the insulation.

• VIR: In 1908 vulcanized-rubber insulated wire (VIR)

enclosed in a strip metal sheath. The metal sheath was
bonded to each metal wiring device to ensure earthing
continuity.
Cont’d

• TRS: In the 1930 s' Tough rubber insulated or

sheathed wire (TRS) were used for most electrical
installation for buildings.
– Over time, rubber-insulated wires and cables become
brittle because of exposure to atmospheric oxygen, so
they must be handled with care, and are usually
replaced during renovations .
– Hence Rubber insulation is no longer used for
permanent wiring installations, but may still be used for
replaceable temporary cables where flexibility is
important, such as electrical extension cords.
Cont’d
• PVC: About 1950, PVC (poly vinyl chloride) insulation and jackets
were introduced, especially for residential wiring. About the same time,
single conductors with a thinner PVC insulation and a thin nylon jacket
became common.

Fig.1 PVC insulated wire or cable with three pvc insulated

conductors.
 Copper conductors: Copper wire and
cable
• Electrical installation often contain copper conductors because of
their multiple beneficial properties, including:

– high electrical conductivity,

– high tensile strength,
– high ductility,
– corrosion resistance,
– good thermal conductivity,
– solderability,
– resistance to electrical overloads,
– compatibility with electrical insulators, and
– ease of installation.

• Despite competition from other materials, copper remains the

preferred electrical conductor in nearly all categories of electrical
wiring.
Aluminum conductors: Aluminum
wires and cables
• Aluminum wire was common in some countries residential
wiring from the late 1960s to mid-1970s due to the rising
cost of copper.

• Because of its greater resistivity, aluminum wiring requires

larger conductors than copper.

• Aluminum conductors are still used for bulk power

distribution and large feeder circuits, because they cost
less than copper wiring, and weigh less, especially in the
large sizes needed for heavy current loads.
Modern wiring materials
• Modern non-metallic sheathed cables, consist of two to
four wires covered with thermoplastic insulation, plus a
bare wire for grounding (bonding), surrounded by a flexible
plastic jacket.

• Special versions of non-metallic sheathed cables, such as

Type pvc insulated pvc sheathed, are designed for direct
underground burial (often with separate mechanical
protection) or exterior use where exposure to ultraviolet
radiation (UV) is a possibility.
• These cables differ in having a moisture-resistant
construction, lacking paper or other absorbent fillers, and
being formulated for UV resistance.
Cont’d
• Rubber-like synthetic polymer insulation is used in
industrial cables and power cables installed underground
because of its superior moisture resistance.

• Generally, single conductor building wire in small sizes is

solid wire, since the wiring is not required to be very
flexible. Building wire conductors larger than 6 mm² (10
AWG) are stranded for flexibility during installation, but
are not sufficiently pliable to use as appliance cord.
Cont’d
• Cables for industrial, commercial, and apartment buildings may contain
many insulated conductors in an overall jacket, with helical tape steel
or aluminium wire armour AWA, or steel wire armour SWA,
and perhaps as well an overall PVC or lead jacket for protection from
moisture and physical damage.

• Another form of high-temperature cable is a mineral insulated cable

MICC, with individual conductors placed within a copper tube, and the
space filled with magnesium oxide powder. The whole assembly is
drawn down to smaller sizes, thereby compressing the powder. Such
cables have a certified fire resistance rating, and are more costly
than non-fire rated cable. They have little flexibility and behave more
like rigid conduit rather than flexible cables.
 Raceways or electrical conduits

• Insulated wires may be run in one of several

forms of a raceway between electrical devices.
• Raceways are used to protect cables from
damage.
• Cables can be run in one of the following:
• Conduit Systems

• Trunking Systems
– Cable Tray, Cable Basket and Cable Ladder
Conduit Systems
• The commonest method of installing
cables is to draw them into a conduit.

• A conduit is a tube or pipe in which

conductors are run.

Metallic flexible conduit

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 Types of conduit
1. Metal conduit (rigid galvanized steel or Black
Enameled Steel conduit),see Fig.1.
2. Non-metallic (PVC ) tubing (piping), see Fig.2.
3. Rectangular cross-section metal or PVC wire or
trunking (UK) may be used if many circuits are
required, see Fig.3.
Cont’d
Cont’d

• Wires run underground may be run in plastic tubing

encased in concrete, but metal elbows may be used
in severe pulls.
Conduit accessories: Metal conduit
accessories are:
 Cont’d
1. Conduit Couplers
• used to join two lengths of conduit
• are threaded on both ends.
2. Bends elbows and Tees
– Bends are usually used for change in direction of conduit.
3. Conduit boxes are used in surface conduit wiring as
well as concealed conduit wiring. There are of different
designs which serve the following purposes:-
i. For providing connections to light, fan, and other points. The
conduit boxes serving the purpose are known as outlet boxes
because conduit terminates at the boxes.
ii. For pulling of cables into the conduits. The boxes serving this
purpose are known as inspection boxes.
iii. For housing junction of cables. The conduit boxes serving this
purpose are known as junction boxes.
Cont’d
PVC Pipes accessories
Cont’d
• Separate conduits and runways shall be
used for:
1.    Lighting system.
2.    Power outlets.
3.    Emergency light.
4.    Telephone system.
5.    Fire alarm system.
6.    Sound / public address system.
7.    Television system.
8.    Computer system.
Trunking
• Trunking is a fabricated metallic or plastic casing of
cables, normally rectangular cross-section of which one
side is removable or hinged to allow cables laid.
• It is available in two ranges: ordinary wiring trunking and
bus-bar trunking.
• The ordinary system is further available in either metal or
PVC.

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Cont’d

• PVC trunking
– The main areas in
which PVC trunking is
used are domestic
and office premises.
• Metal trunking
– Metal trunking is PVC Surface Trunking for an office
used extensively in
engineering premises.

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100 x 100 mm steel trunking
 Bus-bar Trunking
• There are two main types of bus-
bar trunking, the overhead type of
bus-bar used for distribution in
industrial premises and rising-main
trunking
• Overhead bus-bar trunking is ideal
for distribution in factories.

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 Cable trays
• Wiring in exposed areas, for example factory floors, may be run in
cable trays or rectangular raceways having lids.
• Cable trays are used in industrial areas where many insulated cables
are run together.
• Individual cables can exit the tray at any point, simplifying the wiring
installation and reducing the labour cost for installing new cables.
Power cables may have fittings in the tray to maintain clearance
between the conductors, but small control wiring is often installed
without any intentional spacing between cables.
• Since wires run in conduits or underground cannot dissipate heat as
easily as in open air, and since adjacent circuits contribute induced
currents, wiring regulations give rules to establish the current
capacity (ampacity).
• Special sealed fittings are used for wiring routed through potentially
explosive atmospheres.
Cable tray…Cont’d
• Traywork is another method of supporting several cables
along a run.

Cables connecting this standby

alternator are mounted on cable tray
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Cont’d
Cable Basket

Cable runs fitted in the roof space above a

suspended ceiling. Multi-compartment cable
basket is provided, as well as cable tray for
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different circuit categories. 32
Cable Ladder

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 Bus bars, bus duct, cable bus and
cables
• Bus bar
– For very heavy currents in electrical apparatus, and for heavy
currents distributed through a building, bus bars can be used.
– Each live conductor of such a system is a rigid piece of copper or
aluminium, usually in flat bars.
– In industrial applications, conductor bars are often pre-assembled
with insulators in grounded enclosures. This assembly, known as
bus duct or busway, can be used for connections to large
switchgear or for bringing the main power feed into a building.
– A form of bus duct known as "plugin bus" is used to distribute
power down the length of a building; it is constructed to allow tap-
off switches or motor controllers to be installed at designated
places along the bus. The big advantage of this scheme is the
ability to remove or add a branch circuit without removing voltage
from the whole duct.
Cont’d
Cont’d

• Bus ducts may have all phase conductors

in the same enclosure (nonisolated bus),
or may have each conductor separated by
a grounded barrier from the adjacent
phases (segregated bus).
• For conducting large currents between
devices, a cable bus is used.
Standard wire colours for fixed cable

• European Union (EU) (IEC 60446) including UK from 31

March 2004 (BS 7671)
Cont’d

UK
Cont’d

• UK prior to 31 March 2004 (BS 7671)

 Cont’d

Color identification of bare conductors and cable

cores
are given by EELPA’S regulation:
• Earthing: white (EELPA) or Green / yellow
• Live of a.c single-phase circuit: Green
• Neutral of ac single or three phase ac circuit:
black
• Phase R of three-phase ac circuit: Green
• Phase S of three-phase ac circuit: Yellow
• Phase T of three-phase ac circuit: Red
Space factor

• Any cables installed into a trunking or duct should not use

more than 45% of the available space (cross-sectional
area) within the trunking or duct. This is called the space
factor.
EXAMPLE 1 Calculate the amount of usable area within a
trunking 50 mm by 75 mm
Solution:
Cross-sectional area of trunking can be found 50 × 75 =
3750 mm

This is the amount of space that can be used. When calculating how
many cables can be installed in the trunking, it is important to take into
account the insulation around the cable as this counts as used space.
Cont’d

• Details of single core thermoplastic (pvc) cables

Cont’d

• EXAMPLE 2 Calculate the maximum number of 10 mm2

cables that could be installed in a 50 mm × 75 mm
trunking allowing for space factor.

• Find area of trunking 50 × 75 = 3750 mm2

Usable area 3750 × 45 % = 1687.50
Cont’d