Pump Tyre

Hirmanto Bin Suib B050710254

Faiz Bin Razali B050710234

Mohd Norazali Bin Zainal Abidin B050810145

 Product Tree Structure

FINAL
PRODUCT

SUB SUB
SUB ASSEMBLY
ASSEMBLY 44
SUB ASSEMBLY
ASSEMBLY 11 SUB
SUB ASSEMBLY
ASSEMBLY 22 SUB
SUB ASSEMBLY
ASSEMBLY 33

PP08
PP06 PP07
PP04
PP05

SUB-SUB
SUB-SUB SUB-SUB
SUB-SUB
ASSEMBLY
ASSEMBLY 11 ASSEMBLY
ASSEMBLY 22 PP16 PP23
PP01 PP02 PP03 PP20 PP09

PP12
PP13 PP15 X 2PCS PP10
PP19 PP14
PP11
PP22
PP18
PP21

PP17
Assembly Drawing (Current Design)
 Assembly Worksheet Analysis
(Current Design)

Theoretical Minimum No. of Parts

Manual Handling Time (s)

Total Operation Time (s)

Manual Handling Code

Insertion Time (s)

No. of Operation

Insertion Code
Part Number

Part Name
PP01 1 20 1.80 03 3.50 5.30 1 Outer Cap
PP02 1 03 1.69 01 2.50 4.19 1 Inner Cap
PP03 1 12 2.25 03 3.50 5.75 1 Notch
PP04 1 37 3.55  51 9.00 12.55 1 Nozzle
PP05 1 03 1.69 06 5.50 7.19 1 Collar
PP06 1 04 2.18 38 6.00 8.18 1 Flexible Washer
PP07 1 32 2.70  51 9.00 11.70 1 Lever
PP08 1 22 2.55 00 1.50 4.05 1 Clevis Pin
PP09 1 20 1.80 01 2.50 4.30 1 Knob
PP10 1 03 1.69 00 1.50 3.19 1 Cylinder
PP11 1 01 1.43 00 1.50 2.93 1 Release Valve
PP12 1 22 2.55 00 1.50 4.05 1 Receptacles
PP13 1 22 2.55 01 2.50 5.05 1 Pivotal Pin
PP14 1 04 2.18 00 1.50 3.68 1 Flexible Washer3
PP15 2 04 2.18 00 1.50 7.36 1 O' Ring
PP16 1 03 1.69 00 1.50 3.19 0 Gas Inlet
PP17 1 03 1.69 00 1.50 3.19 1 Piston Rod
PP18 1 30 1.95 01 2.50 4.45 1 Connector
PP19 1 30 1.95 00 1.50 3.45 1 Flexible Hose
PP20 1 04 2.18 00 1.50 3.68 1 Flexible Washer2
PP21 1 32 2.70 00 1.50 4.20 0 Foot Stand
PP22 1 09 2.98 38 6.00 8.98 0 Connector Pin
PP23 1 27 3.38 08 6.50 9.88 0 Head Tap Screw M3
Total 130.49 19
 Discussion

• The as inlet (PP16) could be attached by snap fits to the

cylinder (PP10) so the head tap screw (PP23) can be
eliminated.

• The foot stand (PP21) could be combined as one with

connector (PP18).

• Providing plastic connector pin (PP22) can be eliminated by

combining it with connector (PP18).
Assembly Drawing (New Design)
Assembly Worksheet Analysis
(New Design)

Theoretical Minimum No. of Parts

Manual Handling Time (s)

Total Operation Time (s)

Manual Handling Code

Insertion Time (s)

No. of Operation

Insertion Code
Part Number

Part Name
PP01 1 20 1.80 03 3.50 5.30 1 Outer Cap
PP02 1 03 1.69 01 2.50 4.19 1 Inner Cap
PP03 1 12 2.25 03 3.50 5.75 1 Notch
PP04 1 37 3.55  51 9.00 12.55 1 Nozzle
PP05 1 03 1.69 06 5.50 7.19 1 Collar
PP06 1 04 2.18 38 6.00 8.18 1 Flexible Washer
PP07 1 32 2.70  51 9.00 11.70 1 Lever
PP08 1 22 2.55 00 1.50 4.05 1 Clevis Pin
PP09 1 20 1.80 01 2.50 4.30 1 Knob
PP10 1 03 1.69 00 1.50 3.19 1 Cylinder
PP11 1 01 1.43 00 1.50 2.93 1 Release Valve
PP12 1 22 2.55 00 1.50 4.05 1 Receptacles
PP13 1 22 2.55 01 2.50 5.05 1 Pivotal Pin
PP14 1 04 2.18 00 1.50 3.68 1 Flexible Washer3
PP15 2 04 2.18 00 1.50 7.36 1 O' Ring
PP17 1 03 1.69 00 1.50 3.19 1 Piston Rod
PP18 1 30 1.95 01 2.50 4.45 1 Connector
PP19 1 30 1.95 00 1.50 3.45 1 Flexible Hose
PP20 1 04 2.18 00 1.50 3.68 1 Flexible Washer2
Total 104.24 19
Total number of parts is 19
The manual design efficiency is given by EM = 3 x (19/104.24)= 54.68%