GAMBARAN UMUM AUTOMASI

DEFINISI DAN RUANG LINGKUP AUTOMASI

AUTOMASI Adalah implementasi

teknologi kendali dalam produksi
barang dan jasa yang mengambil alih
pekerjaan yang biasa dilakukan oleh
manusia.

Secara singkat automasi mempunyai arti

berjalan sendiri, tanpa bantuan manusia
DEFINISI DAN RUANG LINGKUP AUTOMASI
 RUANG LINGKUP AUTOMASI

Automasi saat ini digunakan di berbagai bidang

• Mechanical,
• Hydraulic
• Pneumatic
• Electrical
• Electronic devices
dan Komputer yang dipadukan jadi suatu sistem untuk
memudahkan suatu proses
RUANG LINGKUP AUTOMASI
 COMPLECT AUTOMATION

PESAWAT TERBANG KAPAL LAUT

AUTOMASI DI UMUM
 AUTOMASI DI INDUSTRI
4th
3rd Cyber Physical Systems
2nd Computer, NC,PLC
1st conveyor belt
steam engine
EU
US/EU 2015
1954 Smart
US Electronic Automation
1913
GB Automation
1782 Industrialization
Power generation
Mechanical automation
Source: Acatech, Final report of the Industrie 4.0 Working Group, April 2013
PERAN AUTOMASI DALAM INDUSTRI
 PERAN AUTOMASI DI INDUSTRI
PERAN DI
PERAN AUTOMASI DALAM INDUSTRI
INDUSTRI TANPA AUTOMASI Inefficient and Higher Cost
• Multiple teams
• Extensive co-ordination
• Higher risk
• Inconsistent operator interface
• Higher training expenses

INDUSTRI DENGAN AUTOMASI Efficient and Low Cost

• Few teams
• Less co-ordination
• Low risk
• Consistent operator interface
• Lower training expenses
Arsitektur Automasi di Industri
Industrial Internet of Thing

Cloud
Sub-net
OPC UA OPC UA
OPC UA
OPC UA

OPC UA
 PENTINGNYA AUTOMASI PADA DUNIA
INDUSTRI
AUTOMASI DI DUNIA INDUSTRI
 Application - CNG Filling station
Control Station HMI

PLC Control Tasks -

1. Compressor Start Stop
2. Flow control of inlet gas
3. Pressure control of storage tanks
4. Start and Stop Sequencing
5. Sequencing of High, Mid and Low banks
6. Temperature compensation
7. Failure management & Safety shutdown
 Application – Water treatment at Power Plant

Control Station HMI

PLC Control Tasks -

1. Chemical used
2. Level at pit
3. Motor control
4. Start and Stop Sequencing motor
5. Flow
6. Failure management & Safety shutdown
 Application – Balance of Plant with Multi vendor

Control Station HMI

Experion HS SCADA Engineering
Workstations

Modbus TCP/IP

Redundant controller HMI Panel

option

Star Network

PLC Control Tasks -

1. Communication with other PLC Hydrant System

2. Conveyor control
3. Water treatment control Conveyor Control
4. Hydrant system Water treatement

5. Chemical Analyzer

Chemical analyzer
Application – Station Control System
Controlling RMG 512 and RMG 658

PLC Control tasks:

1. Controlling Outlet Pressure
2. Controlling Inlet Pressure
3. Actual flow control, meter overload
protection
4. Controlling standard flow rate
5. Position control for electric and
pneumatic valve
6. Caloric value and wobbe control
7. Controlling mixing ratio
8. Bypass control and cascade control
9. Controlling gas temperature
10. Gas amount optimization for gas
storage and gas grids
11. Automatic switchover between
measuring and control lines
Gas Pressure Reducing and Metering (GPRM) stations

Typical Control Tasks:

• Pressure control,
• Flow control,
• Storage and network management
• Visualization.