Centum VP Overview

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Copyright
Yokogawa Engineering Asia – Singapore © Yokogawa
Training Electric Corporation
Centre
All rights reserved 2010 <September 2010>
Table of Contents
Day 1
DCS history.
Vnet Communication (Self Proprietery)
Vnet/IP Communication (Open)
Domain
VP Hardware Description:
Field control station;
Human- machine interface station:
Engineering station.
Field device.
LED Displays on the Processor Module
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Copyright © Yokogawa Electric Corporation -2-
<September 2010>
2008
CENTUM
CENTUM VP
VP
2001 2005
CENTUM CS 3000 R3
1998
CENTUM CS 3000
1993 HIS
HIS
Vnet/IP
Vnet/IP
10
10 MBPS
MBPS CENTUM CS HIS
HIS
Dual
Dual AVR 1Gbps
1Gbps
EWS PICS
PICS AVR
Redundant EWS
Redundant Dual
Dual
Token
Token Pass
Pass Redundant
Redundant
ICS
ICS HIS
HIS FFCS
FFCS
V
V net
net
1983 1988
CENTUM V CENTUM-XL ABC
ABC PFCS
PFCS FFCS
FFCS
ENGS
ENGS
LFCS
LFCS KFCS
KFCS
COPS2
COPS2
COPSV
COPSV EOPS
EOPS
HF-Bus
HF-Bus
1MBPS
1MBPS
Dual
Dual
1975
Redundant
Redundant CENTUM
Token
Token Pass
Pass
CFCS2 CFCD2
CFCS2 CFCD2 CFCS
CFCS EFCD
EFCD
CFFS
CFFS
COPS
COPS
F-Bus
F-Bus
250
250 KBPS
KBPS
Dual
Dual
Redundant
Redundant
Token
Token Pass
Pass
CFCS
CFCSCFCD
CFCD
<September 2010>
<September 2010>
Objectives of Centum VP
Operational Excellence is one of the key success factors for our customers regardless of
industry segments.
The Peter Drucker observation about a well managed plant being a “quiet and boring place”
captures a certain aspect of Operational Excellence well, i.e. anticipating and preempting
problems.
Yokogawa customers use many different expressions, e.g. “improvement only plant”,
“analyze and improve”, etc., that all point to their desire to pursue Operational Excellence.
For all the relevant people of plant operation
Visibility of Information
Stable and accurate real-time information exchange throughout the plant.
Predictability of Process
Predictive intelligence that anticipates changes and helps you
plan your actions in advance.
Agility of Business
Value chain-drive responsive operation via adaptive production
management and fast intelligent decision.
<September 2010>
System Specification (VP)
<September 2010>
System Components of Vnet/IP Network
<September 2010>
System Components of Vnet/IP Network
(1/3)
-HIS
•HIS/HIS equipped with
-FFCS-L system builders
-L2SW HIS serves as a human
-L3SW interface for operation,
-Vnet monitoring, and engineering
Router
• Layer 2 Switch
A device to • Layer 3 Switch
connect equipment A general-purpose
within the Vnet/IP layer 3 switch is
domain. used to connect
between Vnet/IP
domains in each
bus.
FCS performs
process control •Vnet Router
and manages The V net router is the
communications hardware dedicated to connect
with subsystems,
a Vnet/IP domain and a V
such as PLCs.
net/VL net domain.
<September 2010>
System Components of Vnet/IP Network (2/3)
-APCS • APCS
Implements control functions with a
-GSGW
general purpose PC connected to a
-SIOS Vnet/IP, aimed at improving advanced
-PRM control and plant efficiency.
-Vnet/IP • GSGW
Domain With a general-purpose
PC connected to Vnet/IP,
• Plant Resource GSGW packages can
collect and set various
Manager
types of data from
PRM tool is subsystems using an
designed to reduce OPC DA server. They
the total cost of can easily connect and
ownership (TCO) set subsystem data
of the plant by fully without creating
utilizing the dedicated
communications
capacity of highly-
programs
functionalized field . SIOS (System
communication and Integration OPC Station)
A Vnet/IP domain consists of two
devices and A commercial-off-the-
independent subnets of bus 1 and bus 2. shelf PC that integrates
realizing efficient In the CENTUM VP, combining other companies Process
device management Vnet/IP and V net/VL net domains, up Control Systems with the
and maintenance to 16 domains can be set. CENTUM VP.
<September 2010>
Page.9
System Components of Vnet/IP Network (3/3)
-Exaopc • Exaopc Provides OPC Server functions to

- Router enable applications in a
-General- supervisory PC to access
CENTUM VP data. It provides a
purpose
link between control layer and
Ethernet business data processing layer.
device
-Vnet/Vlnet
domain
The upper protocol of • Router
the control A router with
communication of Security function
Vnet/IP is compatible to ensure the
with Vnet. security of a
Vnet/IP network
is used to
connect the bus 2
side with an
General-purpose Ethernet devices external network
Page A27
are connected to the bus 2 side of such as Intranet.
Vnet/IP.
Copyright © Yokogawa Electric Corporation - 10 -
<September 2010>
Centum VP System Overview - 1/2
Domain 1
HIS0150 HIS0154 HIS0155 HIS0160
Bus1 Bus2
L2SW L2SW
HIS0164
FCS0101 FCS0102
<September 2010>
Centum VP System Overview - 2/2
Domain 2
Domain 1
HIS0150 HIS0154 HIS0155 HIS0160 HIS0250

Bus1
L2SW
Bus1
L3SW
Bus2
L2SW
Bus1
Bus2
L2SW
Bus2 L3SW
L2SW FCS0201
HIS0164
AVR10D
BCV0232
FCS0101 FCS0102
Vnet Domain 5
HIS0564
FCS0501
<September 2010>
Human Interface Station
<September 2010>
Human Interface Stations (HIS)
HIS is mainly used for operation and monitoring.
ENG: PC with engineering functions used to perform CENTUM VP system
generation and maintenance management.
A desktop type HIS

runs on a general A console type HIS is composed of dual-stacked
purpose PC with LCDs, a touch panel function, eight-control-key and
Microsoft Windows operation keyboard.
installed.
Enclosed Display Open Display

Desktop
Console Console
<September 2010>
Operation Keyboard
A console type HIS is composed of dual-stacked LCDs, a touch panel function and
eight-control-key operation keyboard.
The operation keyboard includes an eight-control-key operation keyboard
usable in a console type HIS and a one-control-key operation keyboard usable in a
desktop type HIS.
Desktop type HIS
Console type HIS

<September 2010>
Field Control Station
<September 2010>
Field Control Station – FFCS-L
AFV10D Duplexed Field Control Unit (for Vnet/IP, for FIO, 19-inch rack mountable)
–LFS1530 (Application Capacity Expansion Package) The dipswitches for setting
(4 I/O nodes ->15 I/O nodes) domain number and station
number are placed at the
rear of the module.
Domain
Number
Station
Number
<September 2010>
Example of Setting Domain Number
To set domain number from 1 to 16
Total no. of 1s from bit 4 to bit 8 is odd => Bit 1 = “0”
Total no. of 1s from bit 4 to bit 8 is even => Bit 1 = “1”
0 1
1 1
2 0
3 0
4 0
5 0
6 1
7 1
8 0
1 0 0 0 0 1 1 0
2² 2¹
4 +2=6
Total no. of 1s from bit 4 to bit 8 is
even.
<September 2010>
Example of Setting Station Number
To set station number from 1 to 64
Total no. of 1s from bit 2 to bit 8 is odd => Bit 1 = “0”
Total no. of 1s from bit 2 to bit 8 is even => Bit 1 = “1”
0 1
1 1
2 0
3 0
4 1
5 0
6 0
7 0
8 1
1 0 0 1 0 0 0 1
24 20
16 + 1 = 17
Total no. of 1s from bit 2 to bit 8 is
even.
<September 2010>
FCS Redundancy : Pair & Spare CPU
Both CPU modules are processed independently, so CENTUM achieves real bump
less switchover. Moreover ...
Right unit in control
V net/IP A Pair of CPU chips on each
module.
– Each CPU is processed
CPU module CPU module independently.
Vnet I/F Vnet I/F Result Checking
Main Main
memory CPU 1 CPU 1 Compa- memory – Processed results of CPUs
Compa-
with ECC rator rator with ECC are compared every time
CPU 2 CPU 2 with each other.
ECC :
PIO PIO
Error – If the results are not
I/F I/F
Correcting incongruous, it will be
PIO PIO Code
I/F I/F switched to the stand-by
module.
Power card IO bus IO bus
Power card (To avoid the effect
I/F I/F
of transient error)
Coupler Coupler
I/O bus incongruous : incompatible

transient : short lived
<September 2010>
Cables
Use a CAT5e (enhanced category 5) or higher UTP (Unshielded Twisted Pair)

cable for 1000BASE-T. It is required that the number of layer 2 switches be
increased or the maximum distances be expanded by fiber cabling according
to the system configuration or equipment installation location.
<September 2010>
Centum VP Hardware
Enclosed Open
ENG PC Desktop
Display Display
HIS
HIS HIS
UTP Cables
L2SW for L2SW for

Bus 1 Bus 2
FCU FCU
(AFV10D) (AFV10D)
ESB Bus ESB Bus
Local Node Local Node ESB: Extended
Remote Node (ANB10D) (ANB10D)
(ANR10D) Serial Backboard
ESB Bus ESB Bus Bus
Local Node Local Node
(ANB10D) ER : Enhanced
ER Bus (ANB10D)
Remote Bus
<September 2010>
Features of HIS
<September 2010>
New Screen Design
Intuitive Universal Color Design
Look & Feel System Message Banner
that allows for the
compact display of
information
LEVEL1
The Browser Bar

that can reach the
necessary
information, such
as Tree display or
Search function
immediately. The Container
Window is capable
of combining and
displaying more
than one screen.
<September 2010>
Elements of New HIS Display
Windows Desktop = Whole Area of CRT
System Message Banner = Alarm Display Area
Browser Bar = Navigation Tool
Container Window = Container Window or Pop up Window

* Frame = An element of Container Window
* Tab = Switches display
* View = An element of
　　　　　　　　 Frame or
Pop Up Window
　　　　　　　　 (R3 HIS Window)
<September 2010>
Examples of Frames and Pop-Up Window
Frame = An element of Container Window
System Message Banner
Pop-Up Window
Browser
Bar
<September 2010>

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For all the relevant people of plant operation

-Exaopc • Exaopc Provides OPC Server functions to

HIS0150 HIS0154 HIS0155 HIS0160

HIS0150 HIS0154 HIS0155 HIS0160 HIS0250

A desktop type HIS

Enclosed Display Open Display

Desktop type HIS

Console type HIS

I/O bus incongruous : incompatible

Use a CAT5e (enhanced category 5) or higher UTP (Unshielded Twisted Pair)

L2SW for L2SW for

The Browser Bar

System Message Banner = Alarm Display Area

Browser Bar = Navigation Tool

Container Window = Container Window or Pop up Window

System Message Banner

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