Beruflich Dokumente
Kultur Dokumente
Ms B.
Madzora
FOOD BIOTECHNOLOGY
INTRODUCTION
Food additives and processing aids from use of genetically modified
organisms
FUNGI
Production of acids:
-Citric acid
-Gluconic acid
-Lactic acid
-Succinic acid
-Malic acid
-Fumaric acid
-Itaconic acid
Fumaric acid
FOOD FERMENTATION TECHNOLOGY
PRODUCTION OF ORGANIC ACIDS
FUMARIC ACID
-Rhizopus sp e.g R. oryzae
-Microbial strain, morphology, neutralizing agents
-Submerged fermentation: carbon e.g. glucose , nitrogen
e.g. urea
-Accumulation of fumarate:
-Glycolysis (pyruvate) and citrate cycle and what is known
as the reductive carboxylation pathway
-L-malic to fumarate high activity in low N2
-Cytosolic fumarase activity increased in low N2
-Nutrients: C:N molar ratio of 200:1 critical in fumaric acid
production , limitation in nitrogen required
Trace metals: Zn, Mg,Fe
-CaCO3 used as a neutralising agent, can also be a source
of CO2
FOOD FERMENTATION TECHNOLOGY
PRODUCTION OF ORGANIC ACIDS
FUMARIC ACID
Citric acid
FOOD FERMENTATION TECHNOLOGY
PRODUCTION OF ORGANIC ACIDS
CITRIC ACID
Pathway in production of citric acid by A. niger
FOOD FERMENTATION TECHNOLOGY
PRODUCTION OF ORGANIC ACIDS
CITRIC ACID
Production of citric acid by A. niger
KEY ASPECTS
Fermentation
-Beet, sugar cane mollases, glucose syrup
Requirements: Carbon, low level nitrogen, low level
phospate, zinc, iron, magnesium and manganese high
oxygen(air), low pH (2 or3)
-Manganese regulates some key enzymes
-Potassium of Sodium ferrocyanide added for regulating
trace metals
-Limitations in nitrogen and phosphate favour citric acid
production
-Media is inoculated with spores of fungi/Mycellium
-Mycellium can be immobilised in alginate beads,
polyurethane
FOOD FERMENTATION TECHNOLOGY
PRODUCTION OF ORGANIC ACIDS
CITRIC ACID
Production of citric acid by A. niger
KEY ASPECTS
Fermentation: Down stream
-Fermentation liquor is separated from biomass by filtration
or centrifugation
Recovery: Solvent extraction, membrane filtration, resins
Recovery processes for food-grade citric acid (USA):
lime/sulfuric acid precipitation and liquid extraction
FOOD FERMENTATION TECHNOLOGY
PRODUCTION OF ORGANIC ACIDS
CITRIC ACID
Production of citric acid by A. niger
Lime/sulfuric acid precipitation
• Fermentation liquor is then treated with calcium hydroxide
to precipitate calcium citrate, which is filtered from the
slurry, washed free of impurities, and dissolved with
sulfuric acid.
• The insoluble calcium sulfate generated is separated from
the citric acid solution and the solution is deionized and
concentrated for crystallization to form either anhydrous
or monohydrated citric acid.
• Disadvantage of this process is the calcium sulfate by-
product, which constitutes a significant disposal problem.
FOOD FERMENTATION TECHNOLOGY
PRODUCTION OF ORGANIC ACIDS
CITRIC ACID
Production of citric acid by A. niger
Liquid extraction
• Counter-current liquid extraction, which employs a
mixture of tri-laurylamine, n-octanol and decane to
extract citric acid from the fermentation broth, followed
by extraction of the citric acid back into water at higher
temperature (Baniel et al., 1981).
• Purification steps include solvent washes, passage
through activated carbon, concentration by evaporation,
crystallization, and drying.
RESIN:
Citric acid is recovered from aqueous solution via anion-
exchange with a tertiary amine resin followed by thermal
desorption.
FOOD FERMENTATION TECHNOLOGY
PRODUCTION OF ORGANIC ACIDS
Malic acid
Applications
-Used in confectionery
It give tartness
Natural occurs in fruits such as grapes, apples etc
Malic acid
FOOD FERMENTATION TECHNOLOGY
PRODUCTION OF ORGANIC ACIDS
Production of Malic acid
-An acidulant in carbonated soft drinks, jams, candies, fruit
and vegetable juices
-Immobilised microbial cells (Brevibacterium flavum) using
conversion of fumarate (sodium fumarate) to L-malic acid
-Conversion is achieved by enzyme fumarase from the
microorganism
-Carrageena beads used as supports for immobilisation
-Monthly production of 30 tonnes of L-malic acid from 1 000
litres column fed at flow rate of 450 litre/hour of 1M sodium
fumarate
-Fumarase (enzyme) isolated from microbial cells can be
immobilised on cellulose triacetate and used for this
conversion
FOOD FERMENTATION TECHNOLOGY
PRODUCTION OF ORGANIC ACIDS
Gluconic acid
Applications
-Food additive
-Pharmaceutical(treating burns)
-Cleaning products (chelates with ions)
gluconic acid
FOOD FERMENTATION TECHNOLOGY
PRODUCTION OF ORGANIC ACIDS
Production of gluconic acid
Cells
-A. niger
-Gluconic acid produced from glucose by enzymes from the
microorganism
Enzymes
-Produced extracellularly by glucose oxidase from glucose
-An enzymatic process which is efficient and requires no
purification
FOOD FERMENTATION TECHNOLOGY
COOH
CH2 = C – CH2 - COOH
FOOD FERMENTATION TECHNOLOGY
PRODUCTION OF ORGANIC ACIDS
Itaconic acid
Production
-Aspergillus terreus
-Carbon sources (glucose and sucrose)
-Glycolysis (pyruvate) and tricarboxylic acid cycles
(oxolaacetate to itaconic acid)
-Glucose converted to pyruvate which produces Itaconic acid
-Adequate oxygen supply
-Media should have the following present: Fe, Mn, Mg, Cu,
Zn, P and N
-Submerged fermentation (pretreated molasses inoculated
with spores the fungi)
-Immobilization also used fungi entrapped in polyvinyl
alcohol beads
FOOD FERMENTATION TECHNOLOGY
PRODUCTION OF ORGANIC ACIDS
OTHER ACIDS
Conditions
Carbon sources: Sucrose from sugar cane/sugar beet juice;
Lactose from cheese whey, glucose, etc
Nitrogen sources: corn steep liquor, yeast extract, malt
extract
Lactic acid
Downstream processing
-Neutralise the acid with CaCO3 or Ca(OH)2
-Temperature increased (80-1000C), pH lowered to 10-11
-Microorganism is affected, proteins coagulated, calcium
lactate solubilizes
-Removal of biomass by filtering liquid
-Addition of sulphuric acid to obtain lactic acid
-Calcium sulphate removed
-Concentrating of lactic acid
FOOD FERMENTATION TECHNOLOGY
PRODUCTION OF ORGANIC ACIDS
OTHER ACIDS
Groups
Proteases
Lipases
Amylases
Pectinases
Cellulases
Arabinases
Lactases
Xylanases
Lignases
Lipoxygenases
FOOD FERMENTATION TECHNOLOGY
ENZYMES
Classification Reactions E.C.
Number
Oxidoreductase Catalyse 1
s oxidation/reduction reaction
Transferases Transfer a functional group 2
Hydrolases Catalyse hydrolysis of 3
bonds
Lyases Cleave various bonds by 4
means other than
hydrolysis and oxidation
Isomerases Catalyze isomerization 5
changes within a single
molecule
Ligases Join two molecules with 6
covalent bonds
FOOD FERMENTATION TECHNOLOGY
ENZYMES
Commodity Possible enzymes
Dairy products Chymosin, Lactases, Lipases,
Proteases
Fish hydrolysates Proteases
Meat Proteases
tenderization
Gelatin production Proteases
Vegetable/Fruit Pectinases, amylases,
processing Polyglacturonases
Starch processing α and β amylase,α-D-glucosidase,
cyclomaltodetrin-D-glycotransferase,
glucoamylase, glucoisomerase,
pullulanase
Thermolysin (a Bacillus
metaloprotease form thermoproteolyticus
Zn-ligand)
Thermitase Thermoactinomyces
vulgaris
S Protease Streptomyces rectus
PRODUCTION OF ENZYMES
FUNGAL SPECIES:
Enzyme production from Aspergillus species:
-Highly studied species with A. niger having the largest fungal
source of enzymes.
-SSF usual preferred when enzymes are isolated from fungi. The
metabolic differences between SSF and SmF have a direct impact on
the productivity of the fungus.
Disadvantages
-The fungal cell wall of the fungi hampers DNA transformation thus DNA
transformation in Aspergillus is extremely inefficient compared to yeast or E.
coli
-Plasmids not retained for a long time
FOOD FERMENTATION TECHNOLOGY
PRODUCTION OF ENZYMES
BACTERIAL SPECIES:
Saccharomyces sp.
Rhizopus sp.
Mucor sp. Mucor Miehei
Candida sp.
FOOD FERMENTATION TECHNOLOGY
PRODUCTION OF ENZYMES
EXAMPLES OF ENZYMES PRODUCED BY GENETIC
ENGINEERING:
PRODUCTION OF ENZYMES
STRATEGY USED:
Cloning strategy for enzymes
-Growth of microorganism with useful enzymes
-Purification of mRNA- Production of cDNA (identification of
clones with oligoprobes)
-OR purifying enzyme, synthesis of oligonucleotides then
production of cDNA clones
-Transforming host organism e.g A. niger
-Industrial production of enzyme
THERAPEUTIC ENZYMES
Enzyme EC number Reaction Use
FOOD ADDITIVES
Garcia-Ochoa et al.,2000
Garcia-Ochoa et al.,2000
FOOD FERMENTATION TECHNOLOGY
FOOD ADDITIVES
Xanthan gum
Applications are numerous
FOOD FERMENTATION TECHNOLOGY
FOOD ADDITIVES
Xanthan gum
Microorganism:Xanthomonas campestris
-Has different strains , the L- strain (large) is used as it
produces high yield of xanthan
-The microorganism is grown on solid surfaces or liquid media
for use in large bioreactors
-The growth media use is the YM media
-The growth of microorganisms is also influenced by : type of
bioreactor used, the mode of operation (batch or continuous),
the medium composition, and the culture conditions
(temperature, pH, dissolved oxygen concentration).
-Culturing conditions: 25-300C
-Requirements: Macronutrients : C and N
Carbon source: glucose and sucrose Nitrogen source:
glutamate
Micronutrients : potassium, iron, and calcium salts
Carbon and phosphorus limiting for improved xanthan
production.
FOOD FERMENTATION TECHNOLOGY
FOOD ADDITIVES
Xanthan gum
Garcia-Ochoa et al.,2000
FOOD FERMENTATION TECHNOLOGY
FOOD ADDITIVES
Xanthan gum
-Fermentation broth consists of xanthan, bacterial cells, and
other chemicals.
-To recover the xanthan, the cells are usually removed first,
either by filtration or centrifugation
-Purification :precipitation using water-miscible non-solvents
(isopropanol, ethanol, acetone) addition of certain salts, and
pH adjustments
-However the Food and Drug Association (FDA) for food
grade xanthan gum use of isopropanol for precipitation is
advised
-Xanthan is then mechanically dewatered and dried.
-The product is then milled and packed into containers with
a low
permeability to water.
FOOD FERMENTATION TECHNOLOGY
FOOD ADDITIVES
Xanthan gum
-Pyruvate and acetate play a role in influencing the
interaction between molecules of xanthan, and between
xanthan and other polymers. These components increase as
xanthan increases.(The components also affected by
temperature optimisations during fermentation)
-Xanthan is affected by pH changes in terms of losind
groups like acetyl groups at pH 9 and below pH 3
-Shows pseudoplastic rheology, emulsion stabilization and
temperature stability,