Beruflich Dokumente
Kultur Dokumente
Operations Management
by
R. Dan Reid & Nada R. Sanders
3nd Edition © Wiley 2007
© 2007 Wiley 1
Learning Objectives
Describe the different kinds of electronic commerce
Describe supply chains and supply chain management
Describe the bullwip effect
Describe factors affecting SCM
Describe factors affecting global supply chains
Describe the role of vertical integration
Solve insourcing or outsourcing problems
Describe the role of purchasing in SCM
Describe the ethics of supply chain management
Describe the role of information sharing in SCM
© 2007 Wiley 2
Learning Objectives (continued)
© 2007 Wiley 3
Supply Chains & SCM
A supply chain is the network of activities that
deliver a product/service to the customer
Sourcing of: raw materials, assembly, warehousing,
© 2007 Wiley 4
A Basic Supply Chain
© 2007 Wiley 5
Components of a Supply Chain
External Suppliers
Tier one supplier supplies directly to the processor
Tier two supplier supplies directly to tier one
Tier three supplier supplies directly to tier two
Internal Functions include:
Processing, purchasing, planning, quality, shipping
External Distributors transport finished goods
Logics function manages all material movement including selection and
monitoring carriers.
Traffic management: deciding on the methods of shipping (i.e. trains)
Distribution management: deals with packaging, storing, and handling
of products in warehouses.
© 2007 Wiley 6
SCM in a Dairy Products
Supply Chain
© 2007 Wiley 7
The Bullwhip Effect &
Information Sharing
The Bullwip Effect describes replenishment
orders at different chain levels with no
apparent link to final demand. Worst at Tier 3
Causes: poor demand forecasting at each
level, waiting to batch orders, price
fluctuations & promotions, rationing
Counteracting the Effect:
Collaborate forecast at all levels, share real
demand information (POS terminals)
Order based on demand rates, not batching
Stabilize pricing e.g. Wal-Mart “every day low
prices” © 2007 Wiley 8
Issues affecting supply chain
management
E-commerce is defined as the use of the Internet and the Web to transact business.
E-Commerce differ from e-business. E-business does not generate money directly to the business
(I.e inventory control, wage system..)
Business-to-Business (B2B) Evolution:
Although direct sales to customers through the Internet is popular, B2B is most popular type of e-
commerce.
Automated order entry systems started in 1970’s
Used to send digital orders to suppliers through telephone models. This technology changes in the 1980’s to
personal computers and in the 1990’s to internet workstations that access catalogs . This system was owned
by suppliers.
Electronic Data Interchange (EDI) started in the 1970’s. EDI is computer= to computer system for
sharing documents. It is buyer side solution made to reduce the procurement cost on buyers
Electronic Storefronts emerged in the 1990’s : Allowing suppliers to put their product on line to
general public. Cheaper than previous systems.
Net Marketplaces emerged in the late 1990’s: Brings hundreds of thousands of suppliers (each with
electronic cataloged) and hundreds of purchasing firms into a single internet base environment
Benefits of B2B E-Commerce
Lower procurement Administrative costs, access to global suppliers
Lower inventory investment due to price transparency/ reduced response time
Quality enhanced due to earlier involvement between buyers and sellers, especially during product design
and development
© 2007 Wiley 9
Issues affecting supply chain
Business-to-Consumer (B2C) Revenue Models
Advertising revenue model: a web site offers its user info. About products and provide
opportunity to advertise (Yahoo)
Subscription revenue model: offers content and services (I.e report ) content should be
valuable;e not easily found elsewhere.
Transaction fee model: developers of this model receives fee on transaction (airlines, stocks…)
Sales revenue model: I.e Amazon, sells products or information to customers
Affiliate revenue model: Developers of this system receive fee for directing customers to
businesses.
Consumer-to-Consumer (C2C) E-Commerce Customers sell to each other with the help of on
line maker(I.e Bay auction site)
Peer-to-Peer (P2P) E-Commerce: Link users without common server allows them to share
information make money through subscription.
M-Commerce. Mobile commerce is access to Inter net through wireless devices
© 2007 Wiley 10
Issues affecting SCM
Consumer Expectations and Competition – power has shifted to the
consumer. Access to products through internet made it possible for
customer to investigate, compare and buy, this gives customer substantial
amount of power.
© 2007 Wiley 11
Issues affecting SCM
minimization
© 2007 Wiley 12
Issues affecting SCM
Substantial geographical distances increase lead times and
inventory investment. Higher inventory investment..higer degree of
uncertainty.
Forecasting accuracy complicated by longer lead times and
different operating practices
Exchange rates fluctuate, inflation can be high
Infrastructure problems like transportation, communication, lack
of skilled labor, & scarce local material supplies
Product proliferation created by the need to customize products
for each market
© 2007 Wiley 13
Vertical Integration:
Vertical Integration: A measure of how much
of the supply chain is actually owned and operated
by the manufacturing company.
Insource: process or activities that are completed
in-house.
Outsource: process or activates that are
completed by suppliers.
Backward integration: owning or controlling
sources of raw materials and components.
Forward integration: owning or controlling the
channels of distributions.
© 2007 Wiley 14
Vertical Integration:
Insourcing vs. Outsourcing
What questions need to be asked before
sourcing decisions are made?
Is product/service technology critical to firm’s
success?
Is operation a core competency?
Do you have the capital to provide capacity &
keep the process current?
Will outsourcing extend lead times and limit
flexibility?
Can others do it for less cost and better quality?
© 2007 Wiley 15
Make or Buy Analysis
Analysis will look at the expected sales levels
and cost of internal operations vs. cost of
purchasing the product or service
Total Cost of Outsourcing :
TC Buy FC Buy VCBuy Q
Total Cost of Insourcing :
TC Make FCMake VCMake Q
Indifferen ce Point :
FCBuy VCBuy Q FCMake VCMake Q
© 2007 Wiley 16
Example: Make-or-Buy analysis- A small snowboard manufacturing company is
presently sourcing the major portion of its manufacturing process. The cost for the
purchased board is $50 each and they estimate their current fixed manufacturing
costs at $25,000. A consultant has presented a plan which would reduce the
variable cost to $20 each, but requires a major in-house investment which would
increase their fixed cost to $400,000.
The owner wants to know what unit sales must be to
justify the new proposal.
FCBuy + (VCBuy x Q) = FCMake + (VCMake x Q)
$25,000 + ($50 x Q) = $400,000 + ($20 x Q)
Q = 12,500 units
© 2007 Wiley 17
Purchasing’s Role in SCM
Purchasing role has attained increased
importance since material costs
represent 50-60% of cost of goods sold
Ethics considerations
Developing supplier relationships
Determining how many suppliers
Developing partnerships
Industry trend is to a much smaller supplier
base. Why?
© 2007 Wiley 18
Critical Factors in Successful
Partnership Relations
Have a long-term orientation Share a common vision
Are strategic in nature Share short/long term plans
Share information Driven by end-customer needs
Share risks and opportunities
Benefits of Partnering
Early supplier involvement (ESI) in the design process
Using supplier expertise to develop and share cost
improvements and eliminate costly processes
Shorten time to market
© 2007 Wiley 19
Integrated SCM
Implementing integrated SCM requires:
Analyzing the whole supply chain
Starting by integrating internal functions first
Integrating external suppliers through partnerships
© 2007 Wiley 20
The Role of Warehouses
There are two types–general and
distribution
What do warehouses do?
Transportation consolidation from LTL quantities to
TL quantities
Product mixing is a value added service which groups
a variety of items together for better service and
reduced cost
Services like providing a closer location point to the
customer. Also customizing services like adding
instruction books or proper voltage power cord
Crossdocking to eliminate storage and order picking
costs, e.g. Home Depot, Wal-Mart, Costco
© 2007 Wiley 21
Supply Chain Measurements
Dell Computer has achieved excellent results from
their SCM implementation. They have made dramatic
improvements in competitive priorities:
Cost – prices 10-15% lower than competition
Speed – Dell can take either a phone or Internet
order and ship within 36 hours
- Dell’s nearby component warehouse
has reduced inventories to 13 days of
supply compared to Compaq’s 25
Flexibility – suppliers restock warehouse so Dell can
build and ship customized make to order PC’s
© 2007 Wiley 22
Current Trends in SCM
Supply chains will be more agile, flexible, and integrated to
reflect consumer expectations
Technology will facilitate real time demand sharing
throughout entire supply chains
Winning firms will have the best supply chains, e.g. Walmart
Greater use of net-marketplaces to bring more suppliers into
contact with more suppliers to reduce price and lower
transaction costs
Greater use of E-distributors providing products via e-catalog
from thousands of suppliers at one market place
E-purchasing companies connecting online suppliers offering
VCM for MRO supplies will charge fees to join the market
© 2007 Wiley 23
Trends in SCM (continued)
© 2007 Wiley 24
Chapter 5 Highlights
E-commerce is the use of the Internet to transact
business; B2B, B2C, C2C, P2P, M-commerce
SCM involves integration of all process to make a
product, from raw materials to end user sales
The bullwhip effect is the distortion of real demand cause
by multi-level batching, bad estimates, price fluctuations,
and rationing
Many factors affect SCM; demands for better service,
quality, quicker response, and global marketplaces, fierce
competition, & information technology
With global SCM, complicating factors include lengthened
lead times, exchange rates, & many infrastructure issues
in developing countries
© 2007 Wiley 25
Chapter 5 Highlights (continued)
© 2007 Wiley 27
The End
Copyright © 2004 John Wiley & Sons, Inc. All rights reserved.
Reproduction or translation of this work beyond that permitted
in Section 117 of the 1976 United State Copyright Act without
the express written permission of the copyright owner is
unlawful. Request for further information should be addressed
to the Permissions Department, John Wiley & Sons, Inc. The
purchaser may make back-up copies for his/her own use only
and not for distribution or resale. The Publisher assumes no
responsibility for errors, omissions, or damages, caused by the
use of these programs or from the use of the information
contained herein.
© 2007 Wiley 28