01.08.

10

t/mm/
60⁰±5⁰

2-3 mm

2-3 mm

2-3 mm
t/mm/

/
/ mm
L

2-3 mm
 Sx.-1 121

Sx.-2 136

CU x

-1
1.5 max

-2 After grinding
 Date: 21.06.2011
Subject: Welder Examination
Description: Weld Test Coupon Preparation
Total: 8 psc.
PL 12 mm 300x150 X - E70-T1 WPS 14 150 mm

m
0m
30

2-3mm
t/mm/

1-2 mm

60⁰
21.06.11 Quality Control
 Date: 21.06.2011
Subject: Welder Examination
Description: Weld Test Coupon Preparation
Total: 8 psc.
PL 8 mm 300x150 V - E7018 WPS 16 150 mm

m
0m
30

30⁰
t/mm/

2-3mm
1-2 mm

21.06.11 Quality Control

 30⁰
2-3 mm D
2.5 max

22-24 mm 30
2-3mm
6-8 mm

BACKING F W

60⁰
2.5 max

4-5mm
30 mm

D F W

0 mm
 30⁰ ±5 ° TYP
SAW

2.5 max

Up to 56 mm
2-3mm

SMAW 2-3 mm
SAW
 60⁰

2-3mm
25 mm

0 mm

After Grinding

1
5
3

2-3mm

25 mm

After Grinding 4
2
6
 60⁰ After Grinding
1
3

2-3mm
12mm

2-3mm

12 mm
0 mm

2 After Grinding
4

After Grinding
60⁰ 1
3

2-3mm 2-3mm

15 mm
15mm

0 mm
2 After Grinding
4
 Zecor- Z 05.09.10

15-
2 0⁰
5⁰
35±

S2
S1

1.5±0.5 mm

3 : 1 Taper 2-3 mm

35±5⁰ t min =
Root Grinding
0.75 x S min

S1
S2 t /mm/

2±0.5 mm 1.5±0.5 mm 2±0.5 mm

1.5±0.5 mm
 Zecor- Z 05.09.10

2 1
1
12 mm

6
10

3 : 1 Taper
3

Pipe /Tube /Plate

After Grinding E7018
35±5⁰ t min = 3
2
Root E6010 60±5
0.75 x S min 1 ⁰

S1
t /mm/
S2

1.5±0.5 mm 2-3±0.5 mm
2±0.5 mm 1.5±0.5 mm
 75±5⁰
12 mm

1.6 mm

2-3 mm
 17.12.09

60±5⁰

2±0.5 mm
t

2±0.5 mm
 17.12.09

60±5⁰
6 mm

1 After grinding
2
 Pipe 4”
Pipe / Tube
Root E6010 2
Pipe 4” 1
40±5⁰
t /mm/ 1±0.5 mm

3
2±0.5 mm

1 After grinding
Pipe / Tube 2

3. 2mm 40±5⁰
1±0.5 mm

2±0.5 mm
 Pipe 2 ½”
60-65⁰
1.5±0.5 mm

2.0±0.5 mm

1 2
3
01.06.2010

Pipe / Tube
60±5⁰
1.0±0.5 mm
t/ mm/

N.D
2.0±0.5 mm

1 2
3
 60⁰

2-3 mm

2-3 mm

12 mm
 3 0⁰ 60⁰
60 ⁰ 2.5 mm max.
t /mm/

t /mm/
D
2-3 mm 2-3 mm
F

2-3 mm 2-3 mm W1 Grinding

 60⁰
2.5 mm max.

16 mm
D
2-3 mm
F

2-3 mm W1

2.5 mm max.
12 mm

D
2-3 mm
F

2-3 mm W1
 25.08.10 GEA

3-5 mm
0-2 mm
0-2 mm

S₁
S₂

t min =
0.75 x S min
30⁰ ± 5⁰

60⁰ ± 5⁰
 22.06.10

45 ⁰
Cover
t - mm

2-3 mm 4 mm Root Grinding

Filler
Root
 t - mm

2-3 mm
Cover
Filler
Root
Grinding
45 ⁰
23.06.10

4 mm

Root
Backing Plate
t=6mm
 16.06.10

30 ⁰ 2-3 mm
Cover - SAW 6 0⁰
t - mm

2-3 mm 3-5 mm Root Grinding

Filler - SAW
Root - SMAW
 60⁰
2.5 mm max.
12 mm

D
2-3 mm
F
W2

2-3 mm W1 Grinding
 60⁰
2.5 mm max.
12 mm
D
2-3 mm
F
W

2-3 mm BACKING
 60⁰

12 mm

2-3 mm

2-3 mm
 05.06.11 GSI x-70

7 mm 5 mm

1 12 mm

S355JR
a = 0.7*t/min/ 2
3

30.9 mm X-70 Pipe

 05.06.11 GSI x-70

150 mm
a = 0.7*t/min/

30.9 mm
m
0m
35
350 mm
 3-24 mm
3-24 mm

t₁ /mm/

* - Construction gap

0-2 mm*

t₂ /mm/

a a

∑a = 0.7t(min)+ *construction gap

 2 3

n+1 3 1 1 2 n+1
20 mm

40 mm
t/mm/

∑a = a+ construction gap

t/mm/
1
8 mm ∑a = a+ construction gap
8 mm

Axis of weld horizontal

2F (PB)

1
 16 mm

Axis of weld horizontal

16 mm

2F (PB)
TYPICAL WELD NOZZLE TO SHELL & HEAD

6
PALMACHIM 2 – SEA WETER DESAKINATION PLANT 09//09-C

PIPE S32750

50⁰±5⁰ 3

3 mm
2

2±0.5 mm 1+0.5 mm
 5.1

T₁ mm

T₂ mm

s
 2
28.08.10

10 mm
1.6 mm

1 2-3 mm

12 mm

1 1

12 mm
 65⁰

6.35 2-3 mm 9.54

2-3 mm