Global Training V.

Funes - September 2011

MARINE 2000 DESCRIPTION

16 V 2000 M 9 0

16 = Number of cylinder
V = V Angle 90°
2000 = Displacment/ volume cylinder 1.99L
M = Marine application
9 = Patrol boat, high rpm
0 = Old Version/ PLD Engine

0-1 Old version using electronic MDEC

2-3-4 New version common rail using electronic ADEC

Global Training V. Funes - September 2011

Global Training V. Funes - September 2011
Global Training V. Funes - September 2011
Global Training V. Funes - September 2011
Global Training V. Funes - September 2011
Global Training V. Funes - September 2011
Global Training V. Funes - September 2011
Global Training V. Funes - September 2011
Global Training V. Funes - September 2011
Global Training V. Funes - September 2011
Global Training V. Funes - September 2011
Global Training V. Funes - September 2011
Global Training V. Funes - September 2011
Global Training V. Funes - September 2011
Global Training V. Funes - September 2011
Global Training V. Funes - September 2011
Global Training V. Funes - September 2011
 V 2000 M Dieselmotor
Diesel Engine
16V 2000 M

Luft
Air
Kraftstoff
Fuel
Abgas
Exhaust gas
Motorenöl
Engine oil
Fremdwasser
Raw-water
Motorkühlmittel
Engine coolant

Global Training V. Funes - September 2011

Bezeichnung der Motorseiten und Zylinder
Engine Side and Cylinder Designation

links
Left

rechts
Right

KS Antriebsseite KGS Freie Seite

Driving end Free end

Global Training V. Funes - September 2011

V 2000 Kurbelgehäuse
Crankcase

Motorenöl
Engine oil

Motorkühlmittel
Engine coolant

Global Training V. Funes - September 2011

V 2000 Rädertrieb
Gear Train

Global Training V. Funes - September 2011

V 2000 Triebwerk
Running-gear

Global Training V. Funes - September 2011

V 2000 Ventilsteuerung
Valve Gear

Global Training V. Funes - September 2011

V 2000 Zylinderkopf
Cylinder Head

Luft
Air
Abgas
Exhaust gas
Motorenöl
Engine oil
Kraftstoff-Zulauf
Fuel supply
Leckkraftstoff
Leak-off fuel
Motorkühlmittel
Engine coolant

Global Training V. Funes - September 2011

 V 2000 M Luftführung / Abgasführung
Combustion Air Flow / Exhaust Gas Flow
1 ATL in Betrieb
1 Turbocharger active

Luft
Air
Abgas
Exhaust gas

Global Training V. Funes - September 2011

 V 2000 M Luftführung / Abgasführung
Combustion Air Flow / Exhaust Gas Flow
2 ATL in Betrieb
2 Turbocharger active

Luft
Air
Abgas
Exhaust gas

Global Training V. Funes - September 2011

Global Training V. Funes - September 2011
V 2000 M Klappensteuerung, 1-Laderbetrieb
Flap Control, Settings for 1-Charger, Active

Abgas
Exhaust gas

Luft
Air

Motorenöl
Engine oil

Abgas
(Lader ausser Betrieb)
Exhaust gas
(Turbocharger inactive)
Luft
(Lader ausser Betrieb)
Air
(Turbocharger inactive)

Global Training V. Funes - September 2011

V 2000 M Klappensteuerung, 2-Laderbetrieb
Flap Control, Settings for 2-Chargers, Active

Abgas
Exhaust gas

Luft
Air

Motorenöl
Engine oil

Global Training V. Funes - September 2011

 V 2000 Turbolader, Bauprogramm K, wassergekühlt
Turbocharger, K- Range, Watercooled

Drucköl vom Motor

Pressure oil from
engine

1 Verdichtergehäuse
Compressor housing
2 Verdichterrad
Compressor wheel

3 Axiallager
Thrust bearing
6 Läufer
4 Verdichterrückwand Shaft & turbine wheel assy.
Compressor backplate
7 Lagerbuchse
5 Turbinengehäuse Bearing
wassergekühlt
Turbine housing, 8 Lagergehäuse Ölablauf zum Motor
watercooled Bearing housing Oil drain to engine

Global Training V. Funes - September 2011

Global Training V. Funes - September 2011
V 2000 M Kraftstoffsystem
Fuel System
Messstelle, Temperatur
Measuring point,
temperature
Messstelle, Druck
Measuring point,
pressure
Niveauwächter
Level monitor
Entlüftung
Vent

Rückschlagventil Kraftstoff-Zulauf
Non-return valve Fuel supply
Druckhalteventil Kraftstoff-Rücklauf
Pressure-relief valve Fuel return
Absperrventil Leckkraftstoff
Shut-off valve Leak-off fuel

Global Training V. Funes - September 2011

V 2000 Kraftstoffeinspritzeinrichtung
Fuel Injection System

Kraftstoff-Zulauf
Fuel supply

Kraftstoff-Rücklauf
Fuel return

Leckkraftstoff
Leak-off fuel

Global Training V. Funes - September 2011

V 2000 Kraftstoffeinspritzpumpe, Arbeitsweise
Fuel Injection Pump, Function

Saughub Vorhub
Suction stroke Pre-stroke

Kraftstoff-Zulauf
Fuel supply

Kraftstoff-Rücklauf
Fuel return

Global Training V. Funes - September 2011

V 2000 Kraftstoffeinspritzpumpe, Arbeitsweise
Fuel Injection Pump, Function

Förderhub Resthub
Delivery stroke Residual stroke

Kraftstoff-Zulauf
Fuel supply

Kraftstoff-Rücklauf
Fuel return

Hochdruck
High-pressure fuel

Global Training V. Funes - September 2011

Global Training V. Funes - September 2011
Global Training V. Funes - September 2011
Global Training V. Funes - September 2011
Global Training V. Funes - September 2011
 FUEL FILTER POSITION

OPERATION REPLACEMENT

Global Training V. Funes - September 2011

V 2000 M Schmierölsystem
Lube-Oil System

Motorenöl
Engine oil

Global Training V. Funes - September 2011

V 2000 M Motorenölfilter mit Umschaltventil
Engine Oil Filter with Change-over Valve

Motorenöl
Engine oil

Global Training V. Funes - September 2011

OIL FILTER REPLACEMENT

Global Training V. Funes - September 2011

V 2000 Pleuel
Connecting Rod

Motorenöl
Engine oil

Global Training V. Funes - September 2011

V 2000 Kolbenkühlung
Piston Cooling

Motorenöl
Engine oil

Global Training V. Funes - September 2011

V 2000 M Kurbelgehäuseentlüftung
Crankcase Gas Extraction

vom Kurbelgehäuse
From crankcase
vom Ölabscheider (Grobfilter)
From oil separator (coarse filter)
vom Ölabscheider (Feinfilter)
From oil separator (fine filter)
Ölrücklauf
Oil return

Global Training V. Funes - September 2011

V 2000 M Ölabscheider, Grobfilter
Oil Separator, Coarse Filter

Öl-Gas-Luftgemisch, Eintritt
Oil/Air mixture, inlet
Öl-Gas-Luftgemisch, Austritt
Oil/Air mixture, outlet
Ölrücklauf
Oil return

Global Training V. Funes - September 2011

CENTRYFUGAL OIL FILTER

Global Training V. Funes - September 2011

V 2000 M Ölabscheider, Feinfilter
Oil Separator, Fine Filter

Öl-Gas-Luftgemisch, Eintritt
Oil/Air mixture, inlet
Gas-Luftgemisch, Austritt
Air mixture, outlet
Ölrücklauf
Oil return

Global Training V. Funes - September 2011

 OIL SEPARATOR – BREATHER

Global Training V. Funes - September 2011

OIL SEPARATOR – BREATHER

Global Training V. Funes - September 2011

OIL LEVEL GAUGE

Global Training V. Funes - September 2011

 V 2000 M Motorkühlmittelkreislauf
Engine Coolant Circulation

Motorkühlmittel
(Niedertemperatur)
Engine coolant
(low temperature)

Motorkühlmittel
(Hochtemperatur)
Engine coolant
(high temperature)

Global Training V. Funes - September 2011

V 2000 Motorkühlmittelkreislauf KS-Seite
Engine Coolant Circulation, Driving End

Motorkühlmittel (Hochtemperatur)
Engine coolant (high temperature)

Global Training V. Funes - September 2011

V 2000 M Motorkühlmitteltemperaturregler
Engine Coolant Temperature Thermostat

Betriebszustand: warm Betriebszustand: kalt

Operational status: warm Operational status: cold

Global Training V. Funes - September 2011

V 2000 M Motorkühlmittelrückkühler mit Kraftstoffwärmetauscher
Engine Coolant with Fuel Heat Exchanger
er
a usch
et
f wärmanger
of h
ftst exc
Krael heat
Fu

r
k ü hle
k
tt elrücnger
mi ha
r k ühl at exc
to he
Mo olant
Co
Ölrücklauf
Oil return

Motorkühlmittel Fremdwasser Kraftstoff

Engine coolant Raw water Fuel

Global Training V. Funes - September 2011

Engine Coolant with Fuel Heat Exchanger Installation

Global Training V. Funes - September 2011

Global Training V. Funes - September 2011
Global Training V. Funes - September 2011
V 2000 M Fremdwasser-Kreislauf
Raw Water System

Fremdwasser
Raw water
Motorkühlmittel
Engine coolant
Kraftstoff
Fuel

Global Training V. Funes - September 2011

V 2000 M Motormanagement und Motorüberwachung
Engine Management and Monitoring

ECU 4 EMU 1 LOP

Redundant measuring point

acquisition at EMU 1

Second sensor

RCS
MCS

Global Training V. Funes - September 2011

Global Training V. Funes - September 2011
Engine Management and Monitoring

Global Training V. Funes - September 2011

Global Training V. Funes - September 2011
MARINE 2000 SENSOR POSITION

Global Training V. Funes - September 2011

MARINE 2000 SENSOR POSITION

Global Training V. Funes - September 2011

MARINE 2000 SENSOR POSITION

Global Training V. Funes - September 2011

MARINE 2000 SENSOR POSITION

Global Training V. Funes - September 2011

Global Training V. Funes - September 2011
Global Training V. Funes - September 2011
Global Training V. Funes - September 2011
Global Training V. Funes - September 2011
Global Training V. Funes - September 2011
Global Training V. Funes - September 2011
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Global Training V. Funes - September 2011