Beruflich Dokumente
Kultur Dokumente
`
Type of capacitor
The capacitor can be divided to two types that is:
1. Polarised
= Large values, 1µF+
= Example of the polarised capacitor is electrolytic capacitors and tantalum bead
capacitors.
2.Unpolarised
= small values, up to 1µF
= Three prefixes (multipliers) are used, µ (micro), n (nano)
and p (pico):
= µ means 10-6 (millionth), so 1000000µF = 1F
= n means 10-9 (thousand-millionth), so 1000nF = 1µF
= p means 10-12 (million-millionth), so 1000pF = 1nF
= The capacitor is really needed to be used in high voltage
engineering. The most common type of capacitor to be used
in this high voltage industry is ceramic capacitor. A ceramic
capacitor is a two-terminal, non-polar device. The classical
ceramic capacitor is the "disc capacitor". This device pre-
dates the transistor and was used extensively in vacuum-tube
equipment.
r
= disc, resin coated, with through-hole leads
= multilayer rectangular block, surface mount
= bare leadless disc, sits in a slot in the PCB and is soldered in
place, used for UHF applications
= tube shape, not popular now
= ixing: Ceramic powder is mixed with binder and solvents to create the slurry, this
makes it easy to process the material.
= Tape Casting: The slurry is poured onto conveyor belt inside a drying oven, resulting in
the sheet determines the voltage rating of the capacitor.
= Screen Printing and Stacking: The electrode ink is made from a metal powder that
ismixed with solvents and ceramic material to make the electrode ink. The electrodes
arenow printed onto the ceramic sheets using a screen printing process. This is similar to
a tshirtprinting process. After that the sheets are stacked to create a multilayer structure.
= Lamination: Pressure is applied to the stack to fuse all the separate layers, this created a
monolithic structure. This is called a bar.
= Cutting: The bar is cut into all the separate capacitors. The parts are now in what is called
a ¶green· state. The smaller the size, the more parts there are in a bar.
= Firing: The parts are fired in kilns with slow moving conveyor belts. The temperature
profile is very important to the characteristics of the capacitors.
= Termination: The termination provides the first layer of electrical and mechanical
= connection to the capacitor. etal powder is mixed with solvents and glass frit to create
the termination ink. Each terminal of the capacitor is then dipped in the ink and the
parts are fired in kilns.
= Plating: Using an electroplating process, the termination is plated with a layer of nickel
and then a layer of tin. The nickel is a barrier layer between the termination and the tin
plating. The tin is used to prevent the nickel from oxidizing.
= Testing: The parts are tested and sorted to their correct capacitance tolerances.
= At this point the capacitor manufacturing is complete. The parts could be packaged on
tape and reel after this process or shipped as bulk.
= Capacitor with high performance and reliability is needed in the military weapons and
device. This is because the device being used with the military will work at the maximum
performance. If normal capacitor is being used, the device will be easily broken. The
multi layer ceramic capacitor is a high voltage capacitor that is affordable. Because of the
affordability and reliability, it is the most common types of capacitors used in the
military devices.
= As an example, capacitor is used in power converter. Power converter usually used in
electrical part of military transport such as fighter jets and navy frigates. A powerful
converter is needed to ensure less power loss during the energy conversion.
=
= Then, capacitor is also used in energy storage. In military, backup for power supply is
really needed because shortage of energy can happened anytime during the war.
=
= Ceramic Chip Capacitors are designed for High Voltage performance and reliability with
conservative designs.
=
Capacitor for power supply and energy
storage
½ r
= echanical to electrical
= Chemical to electrical
Every power supply must obtain the energy it supplies to its load,
as well as any energy it consumes while performing that task, from
an energy source. Depending on its design, a power supply may
obtain energy from: