Beruflich Dokumente
Kultur Dokumente
By Andy Klimes
Outline
• What is FMEA?
• History
• Benefits
• Applications
• Procedure
• Sample Worksheet
• Patient Safety Standards
• Exercise
• Summary
What is FMEA?
• FMEA is an acronym that stands for
Failure Modes and Effects Analysis
• Methodology of FMEA:
– Identify the potential failure of a system
and its effects
– Assess the failures to determine actions
that would eliminate the chance of
occurrence
– Document the potential failures
History of FMEA
• Created by the aerospace industry in
the 1960s.
• Ford began using FMEA in 1972.
• Incorporated by the “Big Three” in
1988.
• Automotive Industry Action Group
and American Society for Quality
Control copyright standards in 1993.
What are the Benefits?
• Improvements in:
– Safety
– Quality
– Reliability
Benefits cont.
• What other potential benefits
can be identified?
– Company image
– User satisfaction
– Lower development costs
– Presence of a historical record
Applications
• Concept
• Design
• Process
• Service
• Equipment
FMEA Procedure
• Assign a label to each system
component
• Describe the functions of each
part
• Identify potential failures for
each function
Procedure cont.
• Determine the effects of the
failures
• Estimate the severity of the
failure
• Estimate the probability of
occurrence
Procedure cont.
• Determine the likelihood of
detecting the failure
• Determine which risks take
priority
• Address the highest risks
– Assign a Risk Priority Number
• Update the FMEA as action is
taken
FMEA Flow Chart
Assign a label to each process or system component
Assign RPN