Kaizen group race 2

1. Which of the following forms of muda is

LEAST likely to result in poor product quality?
a. Overproduction
b. Inventory
c. waiting
d. transport
1.C
2- The production of product in large lots has all
of the following disadvantages EXCEPT for:
a. Maximization of machine efficiencies
b. longer customer delivery lead time
c. additional product transportation expenses
d. potential product damage or deterioration costs
2.A
3- What is the best definition of takt time?
a. it is the speed at which parts must be
manufactured in order satisfy demand
b. it is the heartbeat of any lean system
c. It is a calculated time element that equals
customer demand
d. it is the application of kaizen to continuous flow
manufacturing
3.C
4- All of the following tools used for finding
potential causes of problems except:
a. Cause and effect diagram.
b. Ishakawa diagram.
c. Pareto diagram.
d. Fishbone diagram.
4.C
5- To Validate relationship between two
variables it is better to use:
a. Fishbone diagram
b. Pareto diagram
c. Scatter diagram
d. Control chart
5.C
6- Process mapping include all of the following
except?
a. SIPOC
b. VSM
c. CHECKSHEET
d. FLOWCHART
6.C
7- All of the above not used as a control chart
for attribute-type data except:
a. X – chart
b. np - chart
c. s – chart
d. R – chart
7.B
8. Pareto analysis is a method for:
a. prioritising data
b. to determine what percentage can be attributed
to any cause.
c. to ensure that the” vital few” are tackled first
and the “trivial many” are left for future
examination.
d. All of the above
8.D
9- Which of the following Japanese techniques is
most dearly identified with small incremental
change?
a. Kaizen
b. Kanban
c. poka – yoke
d. 5s strategy
9.A
10- An attempt to minimize the impact of
human error in a process is call:
a. jidohka
b. Kaizen
c. poka-yoke
d. muda
10.C
11- Lean thinking enables companies to:
I. Find the best way to specify value for the customer
II. Identify the value stream for each product
III. Permit the customer to pull value as needed from the
producer
IV. Reduce waste
a. I and IV only
b. II and III only
c. I, III, III and IV
d. I, II, and IV
11.C
12- Scatter diagrams used for all of the fallowing
except:
a. Validating relationship between two variables.
b. Displaying the direction of the relationship
c. Displaying the percentages and priority
relationship.
d. Displaying the strength of the relationship
12.C
13- When investigating TPM, which of the following would
NOT be considered one of the six negative contributors (Six
Losses) to equipment effectiveness?
A. Set-up and adjustment
B. reduced speed
C. reduced yield
D. work cell arrangement
13- D