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Trouble Shooting for Gearbox

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1. Structure

Based on T10 Transmission page2


2. Major Composition

Gearshift, Lower & Upper Cover

Clutch Housing Rear Cover

Transmission

PTO & Oil Pump

Splitter & Splitter upper


(Only for T14S10 model)

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2-1. Upper Quadrant Box

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2-2. Lower Quadrant Box

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2-3. Main Shaft Gear

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2-4. Counter Shaft & Rev. Gear

a. Counter Shaft Gear b. Counter Shaft Gear

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3. Trouble Shooting

Complaints Cause Correction

Gearshift control misadjusted Readjust

Improper clutch release Inspect/Adjust

Damage to synchronizer components Disassemble and replace if required


Gears won’t mesh
smoothly and Gear control is hard due to high viscosity Replace with oil of specified
gearshift control of oil in the transmission viscosity
is hard
Gearshift rail interferes with gear-shift Adjust gearshift rail and lower case
lower case or replace if required

Bolts connecting gearshift lower case to


Re-tighten
transmission has been loose

Shift fork deflected Replace

Gears won’t mesh


Gearshift control misadjusted Readjust
at all

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Complaints Cause Correction

Adjust gearshift control, check shift


Lack of gear shifting amount. fork for deflection, and repair or
replace

Wear of tapered face of gear bores or


Replace
spline parts of constant mesh gear bore.
Transmission
gears are Excess wear of shift rail ball groove Replace
dislocated.
Adjust by inserting washer or
Shift rail pocket spring deformed
replace if required
5th & 4th gears are dislocated. Check
flywheel and mainshaft pilot bearing for Replace if damaged
wear.

Unusual sound heard from each gear


Unusual sound Replace bearing
indicates that bearing has been worn out
heard from the
inside of TM
Breakage or wear of gear teeth Replace damaged parts

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