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Technical Presentation Kit

SAA6D140/125-CRI Engines

Error Codes

Section 5

SAA6D140/125-CRI
KT900201
February 2001 Menu Exit
SAA6D140/125-CRI

HANDLING CONTROLLER HIGH VOLTAGE CIRCUIT TPK


02/00
Page 5-2
5-2

With the controller, a high voltage circuit (110 – 130V) is


used for the fuel injector drive.
As a result, a high voltage circuit is connected to the
wiring harness and connector from the controller to the
fuel injector.
Normally, high voltage is output from the controller to the
fuel injector only when the engine is running. When the
engine is stopped, the output stops.
If the high voltage circuit is touched directly, there is
danger of electrocution, so observe the following
precautions when carrying out
inspection.

KT900201 - Troubleshooting Menu Exit


SAA6D140/125-CRI

HANDLING CONTROLLER HIGH VOLTAGE CIRCUIT TPK


02/00
Page 5-3
5-3

1. The connectors, including those for the high


voltage circuit, are as follows.
• Controller connector: CN6, CN7
• Intermediate connector: EC1
• Injector connector: IJ1, IJ2, IJ3, IJ4, IJ5, IJ6
• Terminal at head of injector (inside headcover)

2. When disconnecting or connecting the applicable


connector, always turn the starting switch OFF before
starting.

3. When a T-adapter has been inserted or connected to


the applicable connector to carry out troubleshooting,
never start the engine.
*If the starting switch is operated, operate it only to OFF
or ON. Never turn it to the START position.
KT900201 - Troubleshooting Menu Exit
Error Codes
SAA6D140/125-CRI
TPK
02/00
Page 5-4
5-4

KT900201 - Troubleshooting Menu Exit


ECM -Fault Codes - No active Codes
SAA6D140/125-CRI
TPK
02/00
Page 5-5
5-5

CRI ECU With Stored Codes / No Active Codes

L 88 78 72 10 A4 00 Blank 99 - - 51 36
E All Stored Stored
D
lights Q rotary code code
Lights
D on for Display of controller program Number switch history history
off
i segmen settings not not
s t test active active
p 3- 3- 3- 3- 3-
l
second 1- second second second second
a
y
s Total 5 - seconds second s s s s
Note 1

77 0
Stored
code Normal
history no
not active
active Codes
3-
second
s

Note 1 : Q rotary Switches are


electronically protected from
tampering.

KT900201 - Troubleshooting Menu Exit


ECM -Fault Codes - With Active Codes
SAA6D140/125-CRI
TPK
02/00
Page 5-6
5-6

CRI ECU With Stored Codes / With Active Codes

L 88 78 72 10 A4 00 Blank 99 -- 51 36
E All Stored Stored
D
lights Q rotary code code
Lights
D on for Display of controller program Number switch history history
off
i segmen settings not not
s t test active active
p 3- 3- 3- 3- 3-
l
second 1- second second second second
a
y
s Total 5 - seconds second s s s s
Note 1

77 E_ 51 E_ 77 E_ 51 …
Stored
code
Active Error
history Active Error Code Active Error Code Repeating
Code Repeating
not
active
3- 0.5- 3- 0.5 - 3- 0.5- 3-
second second second second second second second
s s s s s s s
Error History will be memorized and displayed in
order that faults have occurred.

KT900201 - Troubleshooting Menu Exit


Error Codes
SAA6D140/125-CRI
TPK
02/00
Page 5-7
5-7

Error code displays


• The engine controller displays the appropriate error code
for the abnormality in display window of the controller using
seven segments with two alphanumeric digits.

• When the starting switch is turned ON, the display check


displays [88], then displays [E] to show the occurrence of an
error and a 2- digit code repeatedly.
If there are multiple service codes in memory, the display
returns to the first display after completing all the displays.

KT900201 - Troubleshooting Menu Exit


Error Codes
SAA6D140/125-CRI
TPK
02/00
Page 5-8
5-8

Error code displays


• To prevent mistakes when reading, the numerals and
letters are displayed as follows.
Numerals: 0 1 2 3 4 5 6 7 8 9
Alphabet: A b C d E

• When re-enacting an abnormality or after completion of


repair of an abnormality, keep the starting switch at the
ON position and connect the No. 4 pin circuit of
connector CN4 to the ground.

KT900201 - Troubleshooting Menu Exit


Table of Error Codes
SAA6D140/125-CRI
TPK
02/00
Page 5-9
5-9

Click on Code for Troubleshooting Steps Page two of Codes for Troubleshooting

KT900201 - Troubleshooting Menu Exit


Table of Error Codes
SAA6D140/125-CRI
TPK
02/00
Page 5-10
5-10

Click on Code for Troubleshooting Steps Page one of Codes for Troubleshooting

KT900201 - Troubleshooting Menu Exit


E-1 Error code [E-1b] [Abnormality in NE revolution sensor system]
SAA6D140/125-CRI
TPK
02/00
Page 5-11
5-11

Return To Table
of Error Codes

KT900201 - Troubleshooting Menu Exit


SAA6D140/125-CRI

E-2 Error code [E-1C] [Abnormality in G revolution sensor system] TPK


02/00
Page 5-12
5-12

Return To Table
of Error Codes

KT900201 - Troubleshooting Menu Exit


SAA6D140/125-CRI

E-3 Error code [E-20] [Abnormality in model selection system] TPK


02/00
Page 5-13
5-13

Return To Table
of Error Codes

KT900201 - Troubleshooting Menu Exit


SAA6D140/125-CRI

E-4 Error code [E-22] [Overrun] TPK


02/00
Page 5-14
5-14

Return To Table
of Error Codes

KT900201 - Troubleshooting Menu Exit


E-5 Error code [E-23] [Overheat]
SAA6D140/125-CRI
TPK
02/00
Page 5-15
5-15

Return To Table
of Error Codes

KT900201 - Troubleshooting Menu Exit


SAA6D140/125-CRI

E-6 Error code [E-24] [Drop in oil pressure] TPK


02/00
Page 5-16
5-16

Return To Table
of Error Codes

KT900201 - Troubleshooting Menu Exit


SAA6D140/125-CRI

E-7 Error code [E-30] [Abnormality in idling validation signal system] TPK
02/00
Page 5-17
5-17

Return To Table
of Error Codes

KT900201 - Troubleshooting Menu Exit


SAA6D140/125-CRI

E-7 Error code [E-30] [Abnormality in idling validation signal system] TPK
02/00
Page 5-18
5-18

Return To Table
of Error Codes

KT900201 - Troubleshooting Menu Exit


SAA6D140/125-CRI

E-8 Error code [E-31] [Abnormality in throttle sensor system] TPK


02/00
Page 5-19
5-19

Return To Table
of Error Codes

KT900201 - Troubleshooting Menu Exit


SAA6D140/125-CRI

E-8 Error code [E-31] [Abnormality in throttle sensor system] TPK


02/00
Page 5-20
5-20

Return To Table
of Error Codes

KT900201 - Troubleshooting Menu Exit


SAA6D140/125-CRI

E-8 Error code [E-31] [Abnormality in throttle sensor system] TPK


02/00
Page 5-21
5-21

Return To Table
of Error Codes

KT900201 - Troubleshooting Menu Exit


E-9 Error code [E-34] [Abnormality in water temperature high-
SAA6D140/125-CRI
TPK
02/00
Page 5-22
5-22
temperature sensor system]

Return To Table
of Error Codes

KT900201 - Troubleshooting Menu Exit


E-9 Error code [E-34] [Abnormality in water temperature high-
SAA6D140/125-CRI
TPK
02/00
Page 5-23
5-23
temperature sensor system]

Return To Table
of Error Codes

KT900201 - Troubleshooting Menu Exit


SAA6D140/125-CRI

E-10 Error code [E-36] [Abnormality in oil pressure switch system] TPK
02/00
Page 5-24
5-24

Return To Table
of Error Codes

KT900201 - Troubleshooting Menu Exit


SAA6D140/125-CRI

E-10 Error code [E-36] [Abnormality in oil pressure switch system] TPK
02/00
Page 5-25
5-25

Return To Table
of Error Codes

KT900201 - Troubleshooting Menu Exit


SAA6D140/125-CRI

E-11 Error code [E-3C] [Abnormality in boost pressure sensor system]


TPK
02/00
Page 5-26
5-26

Return To Table
of Error Codes

KT900201 - Troubleshooting Menu Exit


SAA6D140/125-CRI

E-11 Error code [E-3C] [Abnormality in boost pressure sensor system]


TPK
02/00
Page 5-27
5-27

Return To Table
of Error Codes

KT900201 - Troubleshooting Menu Exit


SAA6D140/125-CRI

E-12 Error code [E-3d] [Abnormality in fuel temperature sensor system] TPK
02/00
Page 5-28
5-28

Return To Table
of Error Codes

KT900201 - Troubleshooting Menu Exit


SAA6D140/125-CRI

E-12 Error code [E-3d] [Abnormality in fuel temperature sensor system] TPK
02/00
Page 5-29
5-29

Return To Table
of Error Codes

KT900201 - Troubleshooting Menu Exit


E-13 Error code [E-50] [Abnormality in preheating relay connecting
SAA6D140/125-CRI
TPK
02/00
Page 5-30
5-30
point system]

Return To Table
of Error Codes

KT900201 - Troubleshooting Menu Exit


SAA6D140/125-CRI

E-14 Error code [E-51] [Abnormality in preheat relay coil system] TPK
02/00
Page 5-31
5-31

Return To Table
of Error Codes

KT900201 - Troubleshooting Menu Exit


SAA6D140/125-CRI

E-15 Error code [E-54] [Short circuit in starting switch C system] TPK
02/00
Page 5-32
5-32

Return To Table
of Error Codes

KT900201 - Troubleshooting Menu Exit


SAA6D140/125-CRI

E-16 Error code [E-56] [Power source system abnormality 1] TPK


02/00
Page 5-33
5-33

Return To Table
of Error Codes

KT900201 - Troubleshooting Menu Exit


SAA6D140/125-CRI

E-16 Error code [E-56] [Power source system abnormality 1] TPK


02/00
Page 5-34
5-34

Return To Table
of Error Codes

KT900201 - Troubleshooting Menu Exit


SAA6D140/125-CRI

E-17 Error code [E-57] [Power source system abnormality 2] TPK


02/00
Page 5-35
5-35

Return To Table
of Error Codes

KT900201 - Troubleshooting Menu Exit


SAA6D140/125-CRI

E-18 Error code [E-5A] [Abnormality in fuel injection quantity control switch signal] TPK
02/00
Page 5-36
5-36

Return To Table
of Error Codes

KT900201 - Troubleshooting Menu Exit


E-19 Error code [E-6A] [Abnormality in water temperature low-
SAA6D140/125-CRI
TPK
02/00
Page 5-37
5-37
temperature sensor system]

Return To Table
of Error Codes

KT900201 - Troubleshooting Menu Exit


E-19 Error code [E-6A] [Abnormality in water temperature low-
SAA6D140/125-CRI
TPK
02/00
Page 5-38
5-38
temperature sensor system]

Return To Table
of Error Codes

KT900201 - Troubleshooting Menu Exit


SAA6D140/125-CRI

E-20 Error code [E-70] [Excess current in fuel supply pump PCV1 system] TPK
02/00
Page 5-39
5-39

Return To Table
of Error Codes

KT900201 - Troubleshooting Menu Exit


SAA6D140/125-CRI

E-21 Error code [E-71] [Excess current in fuel supply pump PCV2 system] TPK
02/00
Page 5-40
5-40

Return To Table
of Error Codes

KT900201 - Troubleshooting Menu Exit


SAA6D140/125-CRI

E-22 Error code [E-74] [Disconnection in fuel supply pump PCV1 system] TPK
02/00
Page 5-41
5-41

Return To Table
of Error Codes

KT900201 - Troubleshooting Menu Exit


SAA6D140/125-CRI

E-23 Error code [E-75] [Disconnection in fuel supply pump PCV2 system] TPK
02/00
Page 5-42
5-42

Return To Table
of Error Codes

KT900201 - Troubleshooting Menu Exit


E-24 Error code [E-77] [Abnormality in common rail fuel pressure
SAA6D140/125-CRI
TPK
02/00
Page 5-43
5-43
sensor system]

Return To Table
of Error Codes

KT900201 - Troubleshooting Menu Exit


E-24 Error code [E-77] [Abnormality in common rail fuel pressure
SAA6D140/125-CRI
TPK
02/00
Page 5-44
5-44
sensor system]

Return To Table
of Error Codes

KT900201 - Troubleshooting Menu Exit


SAA6D140/125-CRI

E-25 Error code [E-79] [Common rail fuel high pressure abnormality 1] TPK
02/00
Page 5-45
5-45
Error code [E-7A] [Common rail fuel high pressure abnormality 2]

Return To Table
of Error Codes

KT900201 - Troubleshooting Menu Exit


E-26 Error code [E-7b] [Fuel supply pump non-force feed 1]
SAA6D140/125-CRI
TPK
02/00
Page 5-46
5-46
Error code [E-7C] [Fuel supply pump non-force feed 2]

Return To Table
of Error Codes

KT900201 - Troubleshooting Menu Exit


E-26 Error code [E-7b] [Fuel supply pump non-force feed 1]
SAA6D140/125-CRI
TPK
02/00
Page 5-47
5-47
Error code [E-7C] [Fuel supply pump non-force feed 2]

Return To Table
of Error Codes

KT900201 - Troubleshooting Menu Exit


SAA6D140/125-CRI

E-27 Error code [E-7d] [Abnormality in common rail fuel pressure] TPK
02/00
Page 5-48
5-48

Go to Troubleshooting of error codes [E-79] and [E-7A].

Return To Table
of Error Codes

KT900201 - Troubleshooting Menu Exit


SAA6D140/125-CRI

E-28 Error code [E-80] [Defective controller] TPK


02/00
Page 5-49
5-49

Return To Table
of Error Codes

KT900201 - Troubleshooting Menu Exit


SAA6D140/125-CRI

E-29 Error code [E-81] [Disconnection in No. 1 fuel injector system] TPK
02/00
Page 5-50
5-50

Return To Table
of Error Codes

KT900201 - Troubleshooting Menu Exit


SAA6D140/125-CRI

E-30 Error code [E-82] [Disconnection in No. 2 fuel injector system] TPK
02/00
Page 5-51
5-51

Return To Table
of Error Codes

KT900201 - Troubleshooting Menu Exit


SAA6D140/125-CRI

E-31 Error code [E-83] [Disconnection in No. 3 fuel injector system] TPK
02/00
Page 5-52
5-52

Return To Table
of Error Codes

KT900201 - Troubleshooting Menu Exit


SAA6D140/125-CRI

E-32 Error code [E-84] [Disconnection in No. 4 fuel injector system] TPK
02/00
Page 5-53
5-53

Return To Table
of Error Codes

KT900201 - Troubleshooting Menu Exit


SAA6D140/125-CRI

E-33 Error code [E-85] [Disconnection in No. 5 fuel injector system] TPK
02/00
Page 5-54
5-54

Return To Table
of Error Codes

KT900201 - Troubleshooting Menu Exit


SAA6D140/125-CRI

E-34 Error code [E-86] [Disconnection in No. 6 fuel injector system] TPK
02/00
Page 5-55
5-55

Return To Table
of Error Codes

KT900201 - Troubleshooting Menu Exit


SAA6D140/125-CRI

E-35 Error code [E-8A] [Short circuit in No. 1, No. 2, No. 3 fuel injector system] TPK
02/00
Page 5-56
5-56

Return To Table
of Error Codes

KT900201 - Troubleshooting Menu Exit


SAA6D140/125-CRI

E-35 Error code [E-8A] [Short circuit in No. 1, No. 2, No. 3 fuel injector system] TPK
02/00
Page 5-57
5-57

Return To Table
of Error Codes

KT900201 - Troubleshooting Menu Exit


SAA6D140/125-CRI

E-35 Error code [E-8A] [Short circuit in No. 1, No. 2, No. 3 fuel injector system] TPK
02/00
Page 5-58
5-58

Return To Table
of Error Codes

KT900201 - Troubleshooting Menu Exit


SAA6D140/125-CRI

E-35 Error code [E-8A] [Short circuit in No. 1, No. 2, No. 3 fuel injector system] TPK
02/00
Page 5-59
5-59

Return To Table
of Error Codes

KT900201 - Troubleshooting Menu Exit


SAA6D140/125-CRI

E-36 Error code [E-8b] [Short circuit in No. 3, No. 4, No. 5 fuel injector system] TPK
02/00
Page 5-60
5-60

Return To Table
of Error Codes

KT900201 - Troubleshooting Menu Exit


SAA6D140/125-CRI

E-36 Error code [E-8b] [Short circuit in No. 3, No. 4, No. 5 fuel injector system] TPK
02/00
Page 5-61
5-61

Return To Table
of Error Codes

KT900201 - Troubleshooting Menu Exit


SAA6D140/125-CRI

E-36 Error code [E-8b] [Short circuit in No. 3, No. 4, No. 5 fuel injector system] TPK
02/00
Page 5-62
5-62

Return To Table
of Error Codes

KT900201 - Troubleshooting Menu Exit


SAA6D140/125-CRI

E-36 Error code [E-8b] [Short circuit in No. 3, No. 4, No. 5 fuel injector system] TPK
02/00
Page 5-63
5-63

Return To Table
of Error Codes

KT900201 - Troubleshooting Menu Exit


SAA6D140/125-CRI
TPK
02/00
Page 5-64
5-64

KT900201 - Troubleshooting Menu Exit

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